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Manual #100-7100

200-7110 WASTE TANK ASSEMBLY

CUE PART

NUMBER

DESCRIPTION

Q’TY

070-0090

½” CLEAR NYLON HOSE

B 050-2406

PUMP

060-0440

SCREW CLAMP (NOT ON PHOTO)

030-4010

½”MPT BY 3/8”BARB FITTING

E 050-1000

FILTER

030-4007

90 DEGREE ELBOW WING NUT TO BARB

070-0090

HOSE ‘CLEAR BRAIDED’

H 010-7101

TANK

050-2700

LOW LEVEL SWITCH

030-4410

ELBOW ½” NY TO 3/8” MPT

ORDERING PARTS

Parts for the unit may be ordered by calling
Customer Service, have your model and serial
numbers available:

inside U.S.A.

Canada:

(800) 841-8810 Contact your local
(714) 558-4822

MotorVac distributor

Содержание SteerClean-II 500-7100

Страница 1: ...MPS 7100 STEERCLEAN II Manual P N 100 7100 Rev A 2006 MOTORVAC TECHNOLOGIES INC SteerClean II Power Steering Service System Operator Manual MODEL 500 7100...

Страница 2: ...Manual 100 7100 ii...

Страница 3: ...mergency 1 6 Safety Information 2 1 Before You Begin 3 1 First Time Operation 3 1 Service Procedure 4 1 Selling the SteerClean II Service 5 1 Troubleshooting and Additional Help 6 1 Appendix A Mainten...

Страница 4: ...Manual 100 7100 iv Notes...

Страница 5: ...ur shop with over 30 000 miles is a potential customer This service is also recommended every two years But the key to profit is to sell the service so we have included a detailed sales procedure at t...

Страница 6: ...Manual 100 7100 vi Notes...

Страница 7: ...times Before You Begin Follow the instructions in this chapter before using the unit for the first time Service Procedure This chapter contains step by step setup and service procedure for using the...

Страница 8: ...Manual 100 7100 8 Notes...

Страница 9: ...Manual 100 7100 9 System Features and Functions The front of the MotorVac SteerClean II cabinet showing the control panel waste hose service hoses and sink...

Страница 10: ...n connect to the vehicle battery C Drain Button When pushed will empty the on board waste fluid tank NOTE Tank must be emptied after each service The waste fluid tank must be emptied before a new serv...

Страница 11: ...eft View A Battery Cables Positive red and negative black battery connections B check valve Disposal hose check valve to minimize fluid spill C Waste fluid hose Allows flow from Waste tank to oil disp...

Страница 12: ...Manual 100 7100 12 Right View A Sink Stores the wand and acts as waste tank overflow B Service Hoses New and used fluid delivery hoses C Wand Inserts into the vehicles power steering reservoir A B C...

Страница 13: ...nter the S T O P mode for Supplemental Training On Premises continued next page Now you can watch and listen as the SteerClean II goes through its paces You can actually hear the voice prompts and wat...

Страница 14: ...ce or something happens that requires you to stop the service momentarily press the STOP button After pushing the STOP button the Running light will begin to blink telling you the machine has been pau...

Страница 15: ...engine can ignite Avoid exposure to flames sparks hot engine parts and other ignition sources Always keep fully charge fire extinguisher nearby The extinguisher should have a class B rating and be sui...

Страница 16: ...pped vehicle over dry grass leaves paper or any other flammable material Do not touch a catalytic converter until the engine has been off for at least 45 minutes Catalytic converters can cause burns C...

Страница 17: ...after receiving inspection of the unit Operate in above 50 degrees Fahrenheit area Remember to send in your warranty card NOTE Check the output return hoses battery connections and all external compo...

Страница 18: ...Manual 100 7100 18 Notes...

Страница 19: ...g Fluid For most vehicles this is as simple as one two three 1 Connect unit to the vehicles battery 2 Install the unit s wand into the vehicles power steering reservoir 3 Push the start button Here is...

Страница 20: ...w go solid Follow the audio prompt Start the engine When the Cleaning light is flashing turn the steering wheel lock to lock at least twice STEP THREE Remove the cap from the vehicles Power Steering r...

Страница 21: ...units sink Follow the manufactures instruction for checking the level in the power steering reservoir STEP EIGHT Once the service is complete the DRAIN TANK light will be flashing Place the waste hose...

Страница 22: ...Manual 100 7100 22 Notes...

Страница 23: ...cost effective way to replace power steering fluid With the MotorVac SteerClean II System you actually introduce a cleaning agent first SC7 Flush Detergent and then flush the system completely with Mo...

Страница 24: ...Always answer any questions as truthfully as possible and then always come back to the sales question Can we take care of that for you now Once his objectives have been satisfied you have good chance...

Страница 25: ...ween the pump and the waste tank To access remove the front lower metal cover The filter and pump are located in the space below the waste capture tank Clamp the hose closed between filter and tank Pu...

Страница 26: ...Manual 100 7100 26 714 558 4822 MotorVac distirbutor...

Страница 27: ...Manual 100 7100 27...

Страница 28: ...OLORS GOES TO A Green black flush fluid pump B Brown black large vacuum pump C Blue black Waste tank pump D Yellow black Power steering fluid pump White black Low level switch in waste tank Red black...

Страница 29: ...rays 3 Clean the unit s waste filter screen after every 100 services or 6 months which ever comes first See the next section for procedure Cleaning The Unit s Filter 1 Disconnect power harness from an...

Страница 30: ...o pull screen away from the filter housing Clean screen 6 Assemble in reverse order NOTE Use caution not to pinch o ring on reassembly 7 Enter initials date and a check mark in the appropriate boxes o...

Страница 31: ...t lead to the external hose fittings 3 disconnect wiring connectors to pumps 4 remove sub assembly from cabinet 5 disconnect hose from bottom tank fitting 6 remove bottom tank fitting 7 use a pick to...

Страница 32: ...32 Maintenance Record Use the following table to keep a record of maintenance performed on the unit Initial Date DRAIN WASTE TANK 9 CLEANED FILTER 9 CLEAN EXT CABINET 9 CHECK HOSES AND WIRES 9 OTHER...

Страница 33: ...Manual 100 7100 33 Standard Adapters...

Страница 34: ...k Nylon 010 5500 Axle Rear Wheels x 20 875 lg 010 5004 Hose bracket 200 7111 Control panel assembly with Printed Circuit Board 020 5341 VERSION 2 PROM Printed Circuit Board 020 8043 Harness External P...

Страница 35: ...s 2 B 070 0090 Hose sold by the foot C 030 4013 female T fitting 1 D 050 3009 1 lb check valve 2 E 050 2406 Pump 2 F 030 4410 Elbow fitting TB x 3 8 MCT for Suction pump 2 G 050 2400 Vacuum pump 1 H 0...

Страница 36: ...050 1000 FILTER 1 F 030 4007 90 DEGREE ELBOW WING NUT TO BARB 1 G 070 0090 HOSE CLEAR BRAIDED H 010 7101 TANK 1 I 050 2700 LOW LEVEL SWITCH 1 J 030 4410 ELBOW NY TO 3 8 MPT 2 ORDERING PARTS Parts for...

Страница 37: ...Manual 100 7100 37...

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