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[email protected]     www.motorvac.com

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Introduction

Congratulations! You are in possession of the most advanced and powerful (yet simple to operate) high 

pressure diagnostic leak test machine available. Our patented Cool Smoke “no heat” technology creates a 

high volume, smoke-like vapor eliminating the need for high temperature glow plugs or resistance coils. The 

MotorVac Cool Smoke HP was specifically developed to OEM specifications for diagnosing leaks in high 

pressure air systems such as turbo chargers and charge air coolers. The Cool Smoke HP can be used to not 

only determine if there is a leak in a system and pinpoint its location, it can also determine the actual size of 

the leak allowing the technician to decide whether a repair is necessary. 

The Cool Smoke HP uses advanced dynamically controlled pneumatics and microprocessor technology to 

determine the actual leak size throughout the entire operational pressure range. The Cool Smoke fluid will 

deposit ultraviolet (UV) dye at the location of small leaks where it would be difficult to see smoke.  

The Cool Smoke HP comes with both a powerful UV light to easily locate the UV dye deposits  at leak points, 

as well as a powerful white light to locate the smoke at visible leak points.  

The Cool Smoke Fluid is a unique solution that allows for highly visible vapor (smoke) to carry UV dye to leak 

points. The UV dye will be deposited at small leak locations where the smoke is forced out during a test. Your 

MotorVac Cool Smoke HP can perform smoke or leak tests between 3-60 psi (0.2-4.1 bar).  The MotorVac 

Cool Smoke HP comes prefilled with a charge of Cool Smoke Fluid and is refillable by the end-user when the 

smoke-producing solution is depleted. The smoke it produces, as well as the UV dye, is non-toxic, solvent 

free and noncorrosive. The MotorVac Cool Smoke HP needs no assembly and requires no maintenance. 

Please review the User Guide to become familiar with the Cool Smoke HP and all of its features.

Thank you for choosing MotorVac. 

Содержание Cool Smoke HP 500-0150

Страница 1: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com Cool Smoke HP High Pressure Leak Diagnostics System Part No 500 0150 500 0150NA USER MANUAL LEAK DETECTION SERVICE ...

Страница 2: ...he entire operational pressure range The Cool Smoke fluid will deposit ultraviolet UV dye at the location of small leaks where it would be difficult to see smoke The Cool Smoke HP comes with both a powerful UV light to easily locate the UV dye deposits at leak points as well as a powerful white light to locate the smoke at visible leak points The Cool Smoke Fluid is a unique solution that allows f...

Страница 3: ...em Features and Functions Technical Specifications Modes of Operation First Time Operations Test Procedure Initial Set up Smoke Test Leak Test Leak Size Test Pressure Decay Test System Accessories Appendix A Troubleshooting and Additional Help Appendix B Service Parts 3 4 5 6 6 7 7 8 9 9 10 11 12 13 ...

Страница 4: ...nhancing safety glasses Do not use when vehicle engine is running The 12 24V DC battery source you use to power the machine must be in good condition and fully charged Machine input pressure must be 90 150 psi Operate the machine in an upright position TIP Whenever possible allow the system to vent as far away from where the smoke is being introduced This will purge the air and quickly fill the sy...

Страница 5: ...UNIT 2 COLOR SCREEN The advanced color LCD display is used to navigate through all modes and gives feedback on pressure in the system 3 BUTTONS The 4 buttons on the front of the unit are used to navigate through onscreen menus and select service modes info motorvac com www motorvac com 4 System Features and Functions 1 Maximum Minimum 2 3 ...

Страница 6: ...put hose is used to connect the Cool Smoke to the system being tested in either smoke or leak mode through the use of the appropriate adapters This hose swivels at the connection to the Cool Smoke HP to allow for easier use info motorvac com www motorvac com 5 Dimensions Length x Width x Height 18 x 11 x13 46 cm x 28 cm x 33 cm Current Usage 1 2 A Weight Equipment 9 8 lbs 4 5 Kg Input pressure req...

Страница 7: ...supply info motorvac com www motorvac com 6 Modes of Operations The Motorvac Cool Smoke has two modes of testing Smoke mode The Cool Smoke HP will produce high density smoke like vapor at set pressures between 3 60 psi to quickly pinpoint the location of a leak using both visible vapor and UV dye deposits Leak mode The Cool Smoke HP utilizes two methods to determine if the system under test is lea...

Страница 8: ...e of the machine Be sure supply pressure to the machine is between 90 150 psi 4 Connect supplied adapters to the vehicle s turbo induction system To test the turbo charger and intercooler or charge air cooler attach the adapters to the inlet of the turbo and the outlet of the cooler 5 Ensure you are connecting to pressurized parts of the system only Do not connect to the air filter box that is not...

Страница 9: ...est The purpose of a smoke test is to fill a system with pressurized smoke until the set pressure is reached Use the high intensity Phazer White light to detect the smoke exiting any leak points The Phazer White light has a focusing feature to zoom in on the leak points and improve visibility 3 Follow on screen instructions and press the button to start pressurizing the system 4 The screen display...

Страница 10: ...ronics that are capable of determining the size of a leak that is greater than 0 015 0 4mm 2 Set the test pressure by using the scroll buttons to adjust pressure The test pressure should be the same or less than the operating pressure of the system being tested 3 Follow on screen instructions and press the button to start pressurizing the system 4 The machine will fill the system with pressurized ...

Страница 11: ...ers to determine if the amount of leakage in the turbo system is acceptable or requires repair Smoke Test info motorvac com www motorvac com 10 2 The decay test will start the decay timer and show a live update on the screen of the output pressure The time for the decay test can be changed in the options menu 3 Results When the pressure decay test is complete the results will be displayed These re...

Страница 12: ... 068 0140 Turbo Adapter Plug 1 75 to 2 Assembly 2 6 068 0250 Turbo Adapter Plug Assembly 1 7 98821847 Hose Silicone 1 75 I D X 3 7 2 8 98821849 Hose Silicone 2 25 I D X 3 7 2 ITEM NO PART NO DESCRIPTION QTY 9 98821852 Hose Silicone 2 75 I D X 3 7 2 10 98821854 Hose ClampTurn Key 64 89mm 2 11 98820992 Hose ClampTurn Key 46 70 mm 2 12 471112 UV Enhancing Safety Glasses 1 13 98821848 Hose Silicone 2 ...

Страница 13: ...low fluid to pour out of the dipstick port into an appropriate container Remove the smoke output hose and use compressed air to expel any fluid that is in the hose Refill the tank Use the dipstick to ensure proper fluid level From empty the tank capacity is 180ml Screen does not power on Check connection with battery and check voltage 12 24 VDC No smoke output Check fluid level with dipstick Check...

Страница 14: ... 11 ITEM NO PART NO DESCRIPTION QTY 1 200 1801 Smoke Output Hose Cool Smoke HP 1 2 200 1802 Dipstick Cool Smoke HP 1 3 200 1803 Smoke Solenoid Cool Smoke HP 1 4 200 1804 Pressure Solenoid Cool Smoke HP 1 5 200 1805 PCB Cool Smoke HP 1 6 200 1836 Power Harness Cool Smoke HP 1 N A 200 0175 MotorVac Cool Smoke HP Light Kit 1 info motorvac com www motorvac com 13 ...

Страница 15: ...info motorvac com www motorvac com 14 ...

Страница 16: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com ZIM16 01729 Rev3 ...

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