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1324 Blundell Rd. Mississauga ON     Tel. 905.615.8620     Fax. 905.615.9745     www.motorvac.com

Cool Smoke

® 

HP 

High Pressure Leak Diagnostics System 

Part No. 500-0150 & 500-0150NA

USER MANUAL

LEAK DETECTION

SERVICE

Содержание Cool Smoke HP 500-0150

Страница 1: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com Cool Smoke HP High Pressure Leak Diagnostics System Part No 500 0150 500 0150NA USER MANUAL LEAK DETECTION SERVICE ...

Страница 2: ...he entire operational pressure range The Cool Smoke fluid will deposit ultraviolet UV dye at the location of small leaks where it would be difficult to see smoke The Cool Smoke HP comes with both a powerful UV light to easily locate the UV dye deposits at leak points as well as a powerful white light to locate the smoke at visible leak points The Cool Smoke Fluid is a unique solution that allows f...

Страница 3: ...em Features and Functions Technical Specifications Modes of Operation First Time Operations Test Procedure Initial Set up Smoke Test Leak Test Leak Size Test Pressure Decay Test System Accessories Appendix A Troubleshooting and Additional Help Appendix B Service Parts 3 4 5 6 6 7 7 8 9 9 10 11 12 13 ...

Страница 4: ...nhancing safety glasses Do not use when vehicle engine is running The 12 24V DC battery source you use to power the machine must be in good condition and fully charged Machine input pressure must be 90 150 psi Operate the machine in an upright position TIP Whenever possible allow the system to vent as far away from where the smoke is being introduced This will purge the air and quickly fill the sy...

Страница 5: ...UNIT 2 COLOR SCREEN The advanced color LCD display is used to navigate through all modes and gives feedback on pressure in the system 3 BUTTONS The 4 buttons on the front of the unit are used to navigate through onscreen menus and select service modes info motorvac com www motorvac com 4 System Features and Functions 1 Maximum Minimum 2 3 ...

Страница 6: ...put hose is used to connect the Cool Smoke to the system being tested in either smoke or leak mode through the use of the appropriate adapters This hose swivels at the connection to the Cool Smoke HP to allow for easier use info motorvac com www motorvac com 5 Dimensions Length x Width x Height 18 x 11 x13 46 cm x 28 cm x 33 cm Current Usage 1 2 A Weight Equipment 9 8 lbs 4 5 Kg Input pressure req...

Страница 7: ...supply info motorvac com www motorvac com 6 Modes of Operations The Motorvac Cool Smoke has two modes of testing Smoke mode The Cool Smoke HP will produce high density smoke like vapor at set pressures between 3 60 psi to quickly pinpoint the location of a leak using both visible vapor and UV dye deposits Leak mode The Cool Smoke HP utilizes two methods to determine if the system under test is lea...

Страница 8: ...e of the machine Be sure supply pressure to the machine is between 90 150 psi 4 Connect supplied adapters to the vehicle s turbo induction system To test the turbo charger and intercooler or charge air cooler attach the adapters to the inlet of the turbo and the outlet of the cooler 5 Ensure you are connecting to pressurized parts of the system only Do not connect to the air filter box that is not...

Страница 9: ...est The purpose of a smoke test is to fill a system with pressurized smoke until the set pressure is reached Use the high intensity Phazer White light to detect the smoke exiting any leak points The Phazer White light has a focusing feature to zoom in on the leak points and improve visibility 3 Follow on screen instructions and press the button to start pressurizing the system 4 The screen display...

Страница 10: ...ronics that are capable of determining the size of a leak that is greater than 0 015 0 4mm 2 Set the test pressure by using the scroll buttons to adjust pressure The test pressure should be the same or less than the operating pressure of the system being tested 3 Follow on screen instructions and press the button to start pressurizing the system 4 The machine will fill the system with pressurized ...

Страница 11: ...ers to determine if the amount of leakage in the turbo system is acceptable or requires repair Smoke Test info motorvac com www motorvac com 10 2 The decay test will start the decay timer and show a live update on the screen of the output pressure The time for the decay test can be changed in the options menu 3 Results When the pressure decay test is complete the results will be displayed These re...

Страница 12: ... 068 0140 Turbo Adapter Plug 1 75 to 2 Assembly 2 6 068 0250 Turbo Adapter Plug Assembly 1 7 98821847 Hose Silicone 1 75 I D X 3 7 2 8 98821849 Hose Silicone 2 25 I D X 3 7 2 ITEM NO PART NO DESCRIPTION QTY 9 98821852 Hose Silicone 2 75 I D X 3 7 2 10 98821854 Hose ClampTurn Key 64 89mm 2 11 98820992 Hose ClampTurn Key 46 70 mm 2 12 471112 UV Enhancing Safety Glasses 1 13 98821848 Hose Silicone 2 ...

Страница 13: ...low fluid to pour out of the dipstick port into an appropriate container Remove the smoke output hose and use compressed air to expel any fluid that is in the hose Refill the tank Use the dipstick to ensure proper fluid level From empty the tank capacity is 180ml Screen does not power on Check connection with battery and check voltage 12 24 VDC No smoke output Check fluid level with dipstick Check...

Страница 14: ... 11 ITEM NO PART NO DESCRIPTION QTY 1 200 1801 Smoke Output Hose Cool Smoke HP 1 2 200 1802 Dipstick Cool Smoke HP 1 3 200 1803 Smoke Solenoid Cool Smoke HP 1 4 200 1804 Pressure Solenoid Cool Smoke HP 1 5 200 1805 PCB Cool Smoke HP 1 6 200 1836 Power Harness Cool Smoke HP 1 N A 200 0175 MotorVac Cool Smoke HP Light Kit 1 info motorvac com www motorvac com 13 ...

Страница 15: ...info motorvac com www motorvac com 14 ...

Страница 16: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com ZIM16 01729 Rev3 ...

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