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6 Assembly Instructions 

 

26 

Rev. 06/2022 

6.3 

 

Connecting the Device 

  

 

Risk of destruction! 

Please observe the following procedure when connecting the stepper motor 
to the VariStep stepper motor driver: 

1.

 

Configure the VariStep stepper motor driver for the desired ITB throttle 
(see section 

External device

 in the operating manual for the VariStep 

stepper motor driver). 

2.

 

Disconnect the stepper motor driver from the power supply. 

3.

 

Connect the stepper motor of the throttle to the stepper motor driver. 

4.

 

Connect the VariStep stepper motor driver again to the power supply. 

 

Now, the stepper motor driver will initiate a reference run. The 
throttle is ready for operation. 

   

 

Follow operating manuals 

Follow the operating manual during connection and start-up for the 
VariStep stepper motor driver and for the connected speed control. 

   

1.

 

Connect the harness with the military style connector to the stepper motor of the ITB 
throttle. 

2.

 

Connect the open end of the harness with the connector for stepper motor and encoder to 
the stepper motor driver. For this, read the operating manual for the VariStep stepper motor 
driver. 

3.

 

Connect the speed control to the VariStep stepper motor driver. 

4.

 

Connect the VariStep stepper motor driver to the power supply. 

 

Now, the stepper motor driver will initiate a reference run. If the stepper motor driver is 
in automatic mode, the signals of the connected speed controller are then carried out. If 
the stepper motor driver is in manual mode, the throttle stays in the closed position. 

 

Содержание ITB 100 Series

Страница 1: ...ITB Throttle with Integrated Stepper Motor P N 30 43 xxx Assembly Instructions P N 01 50 034 Rev 06 2022...

Страница 2: ...CH logo are registered and or common law trademarks of the MOTORTECH GmbH All further trademarks and logos displayed or used in this publication are the property of the respective entitled person and...

Страница 3: ...arning Notices on the Device 10 4 3 Product Identification Labeling on the Device 11 4 4 Digression Control of the Stepper Motor 12 4 5 Overview Drawings 12 4 5 1 50 Series 13 4 5 2 100 Series 15 4 5...

Страница 4: ...certain level of technical knowledge with respect to the operation of stationary engines and basic knowledge of the electronic components used are necessary Persons who are only authorized to operate...

Страница 5: ...e used in the assembly instructions Abb Term Description Explanation CPR Counts Per Revolution Counter results per revolution Unit for the resolution of encoders HT High temperature Device version des...

Страница 6: ...off the engine prior to assembly and secure it from re starting in order to avoid damage or injury Risk of injury and destruction The engine must be equipped with an independent emergency shutdown sw...

Страница 7: ...ts them in changing the opening of the throttle The speed and power of the engine are regulated in this way System Overview Example VariStep3 stepper motor driver Master control VariFuel gas mixer Fly...

Страница 8: ...able for different gases and performance classes A high temperature version HT can be used for operation in front of the intercooler These permit a temperature of the medium flowing through of up to 2...

Страница 9: ...litary style connector Climatic environmental conditions 20 C to 85 C 4 F to 185 F max 95 humidity without condensation Weight The weight depends on the type series and diameter of the throttle Series...

Страница 10: ...4 53 Standard 7 5 kg 16 53 lbs 115 mm 4 53 HT 7 6 kg 16 76 lbs 120 mm 4 72 Standard 7 2 kg 15 87 lbs 120 mm 4 72 HT 7 3 kg 16 09 lbs 125 mm 4 92 Standard 6 9 kg 15 21 lbs 125 mm 4 92 HT 7 0 kg 15 43 l...

Страница 11: ...he necessary numbers for unique product identification are on the device Nameplate ITB on the Throttle Body Abb Meaning P N ITB part number S N ITB serial number Stepper Motor Nameplate Abb Meaning P...

Страница 12: ...e 2 8 A microstep operation mode 2 8 A full step operation mode 4 A microstep operation mode Step width 0 9 1 8 Recommended control 1 16 microstep operation mode 1 16 microstep operation mode Technica...

Страница 13: ...tle D 42 mm 1 65 possible diameters of the throttle 41 mm 1 61 to 44 mm 1 73 P N 30 43 055 D and P N 30 43 055 D HT also correspond to the following drawings but without the gasket O ring 56 75 mm x 3...

Страница 14: ...4 Product Description 14 Rev 06 2022 HT versions P N 30 43 050 D HT...

Страница 15: ...hrottle D 60 mm 2 36 68 mm 2 68 possible diameters of the throttle 48 mm 1 89 to 68 mm 2 68 P N 30 43 105 D and P N 30 43 105 D HT also correspond to the following drawings but without the gasket O ri...

Страница 16: ...4 Product Description 16 Rev 06 2022 HT version...

Страница 17: ...le D 75 mm 2 95 80 mm 3 15 85 mm 3 35 possible diameters of the throttle 73 mm 2 8 to 85 mm 3 35 P N 30 43 145 D and P N 30 43 145 D HT also correspond to the following drawings but without the gasket...

Страница 18: ...4 Product Description 18 Rev 06 2022 HT version...

Страница 19: ...throttle D 90 mm 3 54 100 mm 3 94 possible diameters of the throttle 82 mm 3 23 to 104 mm 4 09 P N 30 43 155 D and P N 30 43 155 D HT also correspond to the following drawings but without the gasket O...

Страница 20: ...4 Product Description 20 Rev 06 2022 HT version...

Страница 21: ...110 mm 4 33 115 mm 4 53 120 mm 4 72 125 mm 4 92 possible diameters of the throttle 98 mm 3 86 to 125 mm 4 92 P N 30 43 205 D and P N 30 43 205 D HT also correspond to the following drawings but withou...

Страница 22: ...4 Product Description 22 Rev 06 2022 HT versions P N 30 43 200 D HT...

Страница 23: ...out using the original MOTORTECH harness via the 10 pin connector on the stepper motor Pin Description A Stepper motor phase A1 B Stepper motor phase A2 C Stepper motor phase B1 D Stepper motor phase...

Страница 24: ...y Assembly instructions Required Accessories Connection cable for connection between the throttle and stepper motor driver VariStep stepper motor driver incl configuration software MICT and USB interf...

Страница 25: ...four through bolts or threaded rods strength class 8 8 or higher to mount the butterfly valve between the two flanges Depending on the thread used observe the following tightening torques for strength...

Страница 26: ...operation Follow operating manuals Follow the operating manual during connection and start up for the VariStep stepper motor driver and for the connected speed control 1 Connect the harness with the...

Страница 27: ...ble Causes and Solutions Cause 1 The wiring between the VariStep stepper motor driver and ITB throttle is defective Solution 1 Check the connection harness and the connections to the stepper motor dri...

Страница 28: ...th processing of your repair order Send the device with delivery note and return form to one of the two addresses below or to the nearest MOTORTECH representative MOTORTECH GmbH Hogrevestr 21 23 29223...

Страница 29: ...Rev 06 2022 29...

Страница 30: ......

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