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Rev. 06/2022 

4.1 

 

Technical Data 

The throttles have the following technical properties: 

Feature 

Value 

Dimensions 

See chapter 

Overview Drawings

 on page 12 

Weight 

See following table. 

Shape of device 

See chapter 

Overview Drawings

 on page 12 

Maximum rotation angle of the throttle 
body 

80° 

Chemical resistance 

Water, oil, gaseous fuels 

Absolute pressure 

4.5 bar (65 psi) 

Maximum temperature of media flowing 
through 

+125 °C (+257 °F) (standard version) 
+200 °C (+392 °F) (HT version) 

Connection stepper motor 

10-pole military style connector 

Climatic environmental conditions 

–20 °C to +85 °C (–4 °F to +185 °F) 
max. 95% humidity without condensation 

  

Weight 

The weight depends on the type, series and diameter of the throttle. 

Series 

Diameter of the throttle body 

Type 

Weight 

50 series

 

42 mm (1.65") 

Standard 

2.1 kg (4.63 lbs) 

  

42 mm (1.65") 

HT 

2.2 kg (4.85 lbs) 

100 series

 

60 mm (2.36") 

Standard 

2.5 kg (5.51 lbs) 

  

60 mm (2.36") 

HT 

2.6 kg (5.73 lbs) 

  

68 mm (2.68") 

Standard 

2.6 kg (5.73 lbs) 

  

68 mm (2.68") 

HT 

2.7 kg (5.95 lbs) 

140 series

 

75 mm (2.95") 

Standard 

3.8 kg (8.38 lbs) 

  

75 mm (2.95") 

HT 

3.9 kg (8.60 lbs) 

  

80 mm (3.15") 

Standard 

3.7 kg (8.16 lbs) 

  

80 mm (3.15") 

HT 

3.8 kg (8.38 lbs) 

  

85 mm (3.35") 

Standard 

3.6 kg (7.94 lbs) 

  

85 mm (3.35") 

HT 

3.7 kg (8.16 lbs) 

4 Product Description 

Содержание ITB 100 Series

Страница 1: ...ITB Throttle with Integrated Stepper Motor P N 30 43 xxx Assembly Instructions P N 01 50 034 Rev 06 2022...

Страница 2: ...CH logo are registered and or common law trademarks of the MOTORTECH GmbH All further trademarks and logos displayed or used in this publication are the property of the respective entitled person and...

Страница 3: ...arning Notices on the Device 10 4 3 Product Identification Labeling on the Device 11 4 4 Digression Control of the Stepper Motor 12 4 5 Overview Drawings 12 4 5 1 50 Series 13 4 5 2 100 Series 15 4 5...

Страница 4: ...certain level of technical knowledge with respect to the operation of stationary engines and basic knowledge of the electronic components used are necessary Persons who are only authorized to operate...

Страница 5: ...e used in the assembly instructions Abb Term Description Explanation CPR Counts Per Revolution Counter results per revolution Unit for the resolution of encoders HT High temperature Device version des...

Страница 6: ...off the engine prior to assembly and secure it from re starting in order to avoid damage or injury Risk of injury and destruction The engine must be equipped with an independent emergency shutdown sw...

Страница 7: ...ts them in changing the opening of the throttle The speed and power of the engine are regulated in this way System Overview Example VariStep3 stepper motor driver Master control VariFuel gas mixer Fly...

Страница 8: ...able for different gases and performance classes A high temperature version HT can be used for operation in front of the intercooler These permit a temperature of the medium flowing through of up to 2...

Страница 9: ...litary style connector Climatic environmental conditions 20 C to 85 C 4 F to 185 F max 95 humidity without condensation Weight The weight depends on the type series and diameter of the throttle Series...

Страница 10: ...4 53 Standard 7 5 kg 16 53 lbs 115 mm 4 53 HT 7 6 kg 16 76 lbs 120 mm 4 72 Standard 7 2 kg 15 87 lbs 120 mm 4 72 HT 7 3 kg 16 09 lbs 125 mm 4 92 Standard 6 9 kg 15 21 lbs 125 mm 4 92 HT 7 0 kg 15 43 l...

Страница 11: ...he necessary numbers for unique product identification are on the device Nameplate ITB on the Throttle Body Abb Meaning P N ITB part number S N ITB serial number Stepper Motor Nameplate Abb Meaning P...

Страница 12: ...e 2 8 A microstep operation mode 2 8 A full step operation mode 4 A microstep operation mode Step width 0 9 1 8 Recommended control 1 16 microstep operation mode 1 16 microstep operation mode Technica...

Страница 13: ...tle D 42 mm 1 65 possible diameters of the throttle 41 mm 1 61 to 44 mm 1 73 P N 30 43 055 D and P N 30 43 055 D HT also correspond to the following drawings but without the gasket O ring 56 75 mm x 3...

Страница 14: ...4 Product Description 14 Rev 06 2022 HT versions P N 30 43 050 D HT...

Страница 15: ...hrottle D 60 mm 2 36 68 mm 2 68 possible diameters of the throttle 48 mm 1 89 to 68 mm 2 68 P N 30 43 105 D and P N 30 43 105 D HT also correspond to the following drawings but without the gasket O ri...

Страница 16: ...4 Product Description 16 Rev 06 2022 HT version...

Страница 17: ...le D 75 mm 2 95 80 mm 3 15 85 mm 3 35 possible diameters of the throttle 73 mm 2 8 to 85 mm 3 35 P N 30 43 145 D and P N 30 43 145 D HT also correspond to the following drawings but without the gasket...

Страница 18: ...4 Product Description 18 Rev 06 2022 HT version...

Страница 19: ...throttle D 90 mm 3 54 100 mm 3 94 possible diameters of the throttle 82 mm 3 23 to 104 mm 4 09 P N 30 43 155 D and P N 30 43 155 D HT also correspond to the following drawings but without the gasket O...

Страница 20: ...4 Product Description 20 Rev 06 2022 HT version...

Страница 21: ...110 mm 4 33 115 mm 4 53 120 mm 4 72 125 mm 4 92 possible diameters of the throttle 98 mm 3 86 to 125 mm 4 92 P N 30 43 205 D and P N 30 43 205 D HT also correspond to the following drawings but withou...

Страница 22: ...4 Product Description 22 Rev 06 2022 HT versions P N 30 43 200 D HT...

Страница 23: ...out using the original MOTORTECH harness via the 10 pin connector on the stepper motor Pin Description A Stepper motor phase A1 B Stepper motor phase A2 C Stepper motor phase B1 D Stepper motor phase...

Страница 24: ...y Assembly instructions Required Accessories Connection cable for connection between the throttle and stepper motor driver VariStep stepper motor driver incl configuration software MICT and USB interf...

Страница 25: ...four through bolts or threaded rods strength class 8 8 or higher to mount the butterfly valve between the two flanges Depending on the thread used observe the following tightening torques for strength...

Страница 26: ...operation Follow operating manuals Follow the operating manual during connection and start up for the VariStep stepper motor driver and for the connected speed control 1 Connect the harness with the...

Страница 27: ...ble Causes and Solutions Cause 1 The wiring between the VariStep stepper motor driver and ITB throttle is defective Solution 1 Check the connection harness and the connections to the stepper motor dri...

Страница 28: ...th processing of your repair order Send the device with delivery note and return form to one of the two addresses below or to the nearest MOTORTECH representative MOTORTECH GmbH Hogrevestr 21 23 29223...

Страница 29: ...Rev 06 2022 29...

Страница 30: ......

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