MotoCrane Ultracap Power Core Скачать руководство пользователя страница 10

 
 

The CHARGE INPUT SWITCH turns on the circuitry that allows the UPC to 
self-diagnose and communicate with ULTRA. This gives the user insight on the different 
UPC parameters (input battery voltage levels, ultra-capacitor temperatures and charge, 
power consumption etc..). Refer to the ‘UPC Features’

 

section to see all the UPC 

parameters and data displayed on the ULTRA controller. 
 
The 48V POWER OUTPUT SWITCH electrically separates the ultra-capacitor bank to 
the rest of the UPC. To begin charging the bank, turn this switch to the ON position. 
When the ultra-capacitors are charging, the CHARGE LED will be yellow. The LED will 
clear once the ultra-capacitors are fully charged. Note that the ultra-capacitor bank 
does not need to be charged to its maximum voltage (29V) to power on ULTRA. Once 
the bank reaches a voltage of 21V, the UPC is ready to power ULTRA through the PSU. 
The READY LED will turn green when the ultra-capacitor bank reaches 21V, notifying 
the user that the UPC is ready to power up ULTRA (the PSU switch MAIN power can be 
turned on).  
 

 Wait until the READY LED turns green before turning on the PSU. 

 

 During normal operation, the UPC will expend energy stored in the 

ultra-capacitors, causing the yellow CHARGE LED to turn on.  This is normal but can 
indicate a temporary decrease in performance until recharging is complete.  Please 
refer to the indicators on the controller to determine state of charge. 

 
 

NOTES ON ULTRA-CAPACITOR CHARGING

 

The time it takes to charge the ultra-capacitors depends on the initial voltage level of 
the bank. If the UPC has not been used for more than a day, the voltage levels of the 
ultra-capacitors should be relatively low (less than 6V) and it will take around 4 minutes 
to charge to 21V (READY LED turns on) and around 5 minutes to charge to 29V 
(maximum voltage).  
 

  If a fault occurs while the ultra-capacitors are charging, the CHARGE LED 

will change from yellow to RED.  Do not power on the PSU if the CHARGE LED is RED, 
and immediately turn the 48V OUTPUT POWER SWITCH to the OFF position.  
 

  If ULTRA is not connected to the UPC when the fault is occuring, the UPC 

will beep. Otherwise, the controller will beep.  
 
 

 

 

10 

 

Содержание Ultracap Power Core

Страница 1: ...UPC Operation Manual v1 0 December 2019...

Страница 2: ...d the safety labels attached to this equipment utilize signal words that signify safety hazards with different levels of severity The words are preceded by a triangle signifying that these are safety...

Страница 3: ...nty 6 Intellectual Property 6 Parts of the UPC 7 UPC System Overview 7 Setting up the UPC 8 Setup Process 9 Using the UPC 11 UPC Interface 11 Known Hazards 13 Transporting the UPC 13 Troubleshooting 1...

Страница 4: ...ore using the UPC for the first time 1 Read this Operation Manual 2 Read the Warranty in the Terms of Sale 3 Watch any available video tutorials at www motocrane com support 4 Recommended Attend MotoC...

Страница 5: ...must not exceed system ratings for MotoCrane products as set forth in this Operation Manual Do not modify or adjust the UPC The UPC has been calibrated before it is shipped to you No modification or a...

Страница 6: ...s a limited manufacturer s warranty on parts and assembly See the Terms and Conditions of Sale for your UPC for a complete description of this limited warranty This Limited Warranty is incorporated by...

Страница 7: ...Parts of the UPC UPC Module 10 Power Output Cable UPC System Overview 7...

Страница 8: ...Connect the UPC output cable to the PSU Make sure the PSU MAIN PWR switch is in the OFF position 5 Turn the CHARGE INPUT SWITCH ON 6 Turn the 48V POWER OUTPUT SWITCH ON to begin charging the ultra ca...

Страница 9: ...l 48V input such as the 12VA the BATTERY ARRAY V Mount input To select the 48V external input 48V power source must be connected to the 48V INPUT socket under the switch and the INPUT SELECT SWITCH mu...

Страница 10: ...C is ready to power up ULTRA the PSU switch MAIN power can be turned on Wait until the READY LED turns green before turning on the PSU During normal operation the UPC will expend energy stored in the...

Страница 11: ...in the UPC Diagnostics portion of the GUI UPC Interface The upgraded ULTRA Controller GUI redirects all DIAGNOSTICS buttons to a new DIAGNOSTICS sub menu shown below The standard ULTRA DIAGNOSTICS can...

Страница 12: ...you are using the 12VA as an input source the battery gauges will be absent Note the differences in the following figures Numeric Battery Array voltages should be used for reference only as actual vo...

Страница 13: ...user should pay close attention to the LEDs on the UPC front panel Capacitor charge level The user should be monitoring the ultra capacitor charge level gauge at all time Do not let the ultra capacito...

Страница 14: ...ULTRA has multiple internal sensors and an error reporting system built into the GUI The UPC shares this error and warning reporting infrastructure and allows the user to monitor these events via the...

Страница 15: ...l be triggered if the input voltage is below 45V 147 Power Accessory Over Current Error Disarm system and remove power source Ensure the proper power source is being connected The main UPC processor c...

Страница 16: ...sue or the issue persists contact Customer Support as the electronics may be malfunctioning and require replacement 158 Power Accessory COM Error Disarm system and power cycle PSU and UPC Within the U...

Страница 17: ...ules themselves should not generate significant heat during normal operation Under certain rare situations such as a problem with the internal balancing circuit an ultra capacitor module could become...

Страница 18: ...agnose the issue If we determine that a manufacturing defect exists in a part and it is covered under the Limited Warranty we will repair the unit at no cost to you If your system is experiencing gene...

Страница 19: ...ion of the module Make sure adequate room is given for cable and wire routing to the UPC and for the easy install removal of V Mount batteries The UPC and be mounted in any orientation but must be pro...

Страница 20: ...Supply PSU included with every ULTRA and can also be used with the available 12VA accessory to use the 12V car battery alternator as a charge input Use the diagram below to better understand how thes...

Страница 21: ...pport support motocrane com This content is subject to change Download the latest version from www motocrane com support If you have any questions about this document please contact MotoCrane LLC by s...

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