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MAINTENANCE

M

43

REV.1-01/13

I

GB

F

05/09/05  M43GB

NOTE

By maintenance at care of the utilizer we intend all the 

operatios  concerning  the  verification  of  mechanical 

parts, electrical parts and of the fluids subject to use or 

consumption during the normal operation of the machine.
For what concerns the fluids we must consider as main-

tenance  even  the  periodical  change  and  or  the  refills 

eventually necessary.
Maintenance operations also include machine cleaning 

operations when carried out on a periodic basis outside 

of the normal work cycle.
The repairs 

cannot be considered

 among the mainte-

nance activities, i.e. the replacement of parts subject to 

occasional damages and the replacement of electric and 

mechanic components consumed in normal use, by the 

Assistance Authorized Center as well as by manufacturer.
The replacement of tires (for machines equipped with 

trolleys) must be considered as repair since it is not de-

livered as standard equipment any lifting system.
The periodic maintenance should be performed accor-

ding to the schedule shown in the engine manual. An 

optional  hour  counter  (M)  is  available  to  simplify  the 

determination of the working hours.

ENGINE and ALTERNATOR

PLEASE  REFER  TO  THE  SPECIFIC  MANUALS 

PROVIDED.

Every  engine  and  alternator  manufacturer  has 

maintenance  intervals  and  specific  checks  for  each 

model: it is necessary to consult the specific engine or 

alternator USER AND MAINTENANCE manual.

VENTILATION

Make certain there are no obstructions (rags, leaves or 

other) in the air inlet and outlet openings on the machine, 

alternator and motor.

ELECTRICAL PANELS

Check condition of cables and connections daily.

Clean periodically using a vacuum cleaner, 

DO NOT USE 

COMPRESSED AIR.

DECALS AND LABELS

All warning and decals should be checked once a year 

and 

replaced

 if missing or unreadable.

STRENUOUS OPERATING CONDITIONS

Under  extreme  operating  conditions  (frequent  stops 

and  starts,  dusty  environment,  cold  weather,extended  

periods of no load operation, fuel with over  0.5% sulphur 

content) do maintenance more frequently.

BATTERY WITHOUT MAINTENANCE

DO NOT  OPEN THE BATTERY

The  battery  is  charged  automatically  from  the  battery 

charger circuit suppplied with the engine.

Check  the  state  of  the  battery  from  the  colour  of  the 

warning light which is in the upper part.

- Green colour: battery OK

- Black colour: battery to be recharged

- White colour: battery to be replaced

NOTE

THE ENGINE  PROTECTION NOT WORK WHEN THE 
OIL IS OF LOW QUALITY BECAUSE NOT CHARGED 
REGULARLY AT INTERVALS AS PRESCRIBED IN THE 
OWNER’S ENGINE MANUAL.

IMPORTANT

In the maintenance operations avoid that 

polluting  substances,  liquids,  exhausted 

oils, etc. bring damage to people or things or 

can cause negative effects to surroindings, 

health or safety respecting completely the 

laws  and/or  dispositions  in  force  in  the 

place.

!

!

WARNING

 

Have 

qualified

 personnel do maintenance and troubleshooting work.

 

Stop the engine before doing any work inside the machine. If for any 

reason the machine must be operated while working inside, 

pay at-

tention

 moving parts, hot parts (exhaust manifold and muffler, etc.) 

electrical parts  which may be unprotected when the machine is open.

 

Remove guards only when necessary to perform maintenance, and 
replace them when the maintenance requiring their removal is complete.

 

Please wear the appropriate clothing and make use of the PPE (Per-

sonal  Protective  Equipment),    according  to  the  type  of  intervention 

(protective gloves, insulated gloves, glasses).

 

Do not modify the components if not authorized.

    - See pag. M1.1 -

MOVING

PARTS

can injure

HOT surface

can

hurt you

!

Содержание TS 300 KS

Страница 1: ...USE AND MAINTENANCE MANUAL M A D E I N I T A L Y TS 300 KS TS 300 KSX Codice Code Codigo Kodezahl 373049003 Edizione Edition Edici n Ausgabe 04 2014...

Страница 2: ......

Страница 3: ...REGULATION CONNECTOR FOR REMOTE CONTROL BATTERY FILTER The engine driven welder has a base constructed in steel which includes the tank A cover which is hinged to the roll bar facilitates a rapid chec...

Страница 4: ...G UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STO...

Страница 5: ...continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony w...

Страница 6: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Страница 7: ...ke parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and theref...

Страница 8: ...luded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown th...

Страница 9: ...Marchio Brand Modello Model Matricola Serial number conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautair...

Страница 10: ...Weight with CTM 370 Kg 390 Kg Weight with CTL 410 Kg 440 Kg Acoustic power LwA pression LpA 99 dB A 74 dB A 7m Measured acoustic power LwA pression LpA 96 dB A 71 dB A 7m Guaranteed acoustic power LwA...

Страница 11: ...ical data TS 300 KS KSX M 1 6 REV 0 04 14 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the m...

Страница 12: ...r whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions FIRE PREVENTION In case the working...

Страница 13: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Страница 14: ...area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The el...

Страница 15: ...a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in cas...

Страница 16: ...Installazione Installation Installation TS 300 KS KSX TS 300 EP1 M 2 7 Luftzirkulation Instalaci n D E NL 14 04 14 37304 I...

Страница 17: ...14 04 14 37304 I Dimensioni Dimensions Dimensions Abmessungen Dimensiones TS 300 KS KSX M 2 7 1 D E NL...

Страница 18: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Страница 19: ...s and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRIC...

Страница 20: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Страница 21: ...s the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 4S 4I to be able later to assemble them on the jaw 4 Introduce into the jaw 3 th...

Страница 22: ...groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts...

Страница 23: ...N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwi se completely leaving it as soon as the engine starts and or the push button 3...

Страница 24: ...F THE ENGINE Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our EngineAssistance Centres for specific interventions or our T...

Страница 25: ...ke sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops...

Страница 26: ...5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA D1 Engine control unit and economiser EP1 D2 Ammeter E2 Freque...

Страница 27: ...M N D T 15 16 15 28 W1 X1 P 10 9 D1 M1 N1 Q1 E P 1 LOW ENGINE PRESS HIGH OK ON OFF 20 100 F L Comandi Controls Commandes 14 04 14 37304 I D E NL Bedienelemente Mandos TS 300 KS KSX M 31...

Страница 28: ...page M 39 MACHINE WITH E P 2 PROTECTION B2 Accelerate the engine at max with the accelerator lever 16 when assebled See page M 39 MACHINE WITH E P 1 PRO ONLYGOUGING TECTION D1 See page M 39 1 REMOTE C...

Страница 29: ...e polarity of the welding diode bridge It is used above all in the first run with cellulosic electrodes to lower the bath temperature and so doing ease up the welding on pipes of small thickness MACHI...

Страница 30: ...10 synchronous 5 5 5 5 Indicative no load voltage The areas access of which is forbidden to un qualified personel are the control switchboard front the exhaust of the endothermic engine WARNING The wa...

Страница 31: ...ions a current leakage of more than 30 mA occurs UNIT FITTED WITH THERMAL MAGNETIC BRE AKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic brea ker is a...

Страница 32: ...ed to the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch 7 located above the multipole connector 8 to ON position Position welding current ad...

Страница 33: ...of cooling liquid high temperature the war ning light D1 4 will light up and the engine will stop thus preventing to draw power In this case it is SUGGESTED to stop the engine and control the cooling...

Страница 34: ...n operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil press...

Страница 35: ...ins of the green connec tors are clean and making good contact Check that shunt connections are tight 2 Replace the welding current control PCB No welding output and no auxiliary power output 1 Short...

Страница 36: ...O NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions...

Страница 37: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Страница 38: ...he various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and in...

Страница 39: ...ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and elect...

Страница 40: ...4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON...

Страница 41: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 1 14 04 14 37304 I...

Страница 42: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 2 14 04 14 37304 I...

Страница 43: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 3 14 04 14 37304 I...

Страница 44: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 4 14 04 14 37304 I...

Страница 45: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 5 14 04 14 37304 I...

Страница 46: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 6 14 04 14 37304 I...

Страница 47: ...Ricambi Spare parts Pi ces de rechange E D NL Ersatzteile Tabla de recambios TS 300 KS KSX M 61 7 14 04 14 37304 I...

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Страница 50: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466 WWW MOSA IT...

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