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07/02/1

1  M40CT_GB

PROBLEM

AS

SO

CI

AT

ED

 SY

MP

TO

MS

POSSIBLE CAUSE

VERIFICA

TIONS

WHA

T T

O DO

P6 

 

Lack 

of 

voltage 

control 

in 

CV 

mode 

(applicable 

to 

the 

CC-CV 

machines 

provided 

with 

filter 

board)

The 

open 

circuit 

voltage 

in 

CV 

mode 

is 

the 

same 

as 

for 

the 

CC 

mode, 

regardless 

of 

the control knob position

Failure 

in 

the 

EMC 

filter 

board 

on 

the 

welding 

so

-

ckets

Check 

by 

means 

of 

multimeter 

(stopped 

machine) 

the 

resistence 

value 

between 

positive 

welding 

socket 

and 

the 

corresponding 

faston 

connector 

on 

the 

filter 

board. 

The condition to check is: ohmic 

value 

between 

welding 

socket 

and 

board 

faston 

(the 

one 

to 

which 

the 

red 

cables are connected) < 4 ohm In case of condition not satisfied take the indicated corrective action.

Replace the EMC filter board

P7 

 

No 

welding 

arc 

(applicable 

to 

the 

machines 

provided 

with 

the 

filter 

board 

on 

the 

welding 

so

-

ckets)

The 

open 

circuit 

voltage 

is 

zero

Failure 

in 

the 

EMC 

filter 

board 

on 

the 

welding 

so

-

ckets

Check 

by 

means 

of 

multimeter 

(stopped 

machine) 

the 

resistence 

value 

between 

positive 

welding 

socket 

and 

the 

corresponding 

faston 

connector 

on 

the 

filter 

board. 

The condition to check is: ohmic 

value 

between 

- welding 

socket 

and 

- board 

faston 

(the 

one 

to 

which 

the 

black 

cables are connected) < 4 ohm In case of condition not satisfied take the indicated corrective action.

Replace the EMC filter board

P8 

  

Minimum 

welding 

current 

in 

CC 

mode 

too 

high 

(applicable 

to 

the 

machines 

provided 

with 

the 

filter 

board 

on 

the 

welding sockets)

The 

welding 

current 

in 

CC 

mode 

with 

the 

knob 

at 

be

-

ginning 

of 

scale 

is 

too 

high 

and 

changes 

when 

turning 

the 

arc 

force 

knob 

(if 

pre

-

sent, 

switch 

in 

ON 

position)

Failure 

in 

the 

EMC 

filter 

board 

on 

the 

welding 

so

-

ckets

Check 

by 

means 

of 

multimeter 

(stopped 

machine) 

the 

resistence 

value 

between 

positive 

welding 

socket 

and 

the 

corresponding 

faston 

connector 

on 

the 

filter 

board. 

The condition to check is: ohmic 

value 

between 

welding 

socket 

and 

board 

faston 

(the 

one 

to 

which 

the 

red 

cables are connected) < 4 ohm In case of condition not satisfied take the indicated corrective action.

Replace the EMC filter board

P9 

Minimum 

welding 

current 

in 

CC 

mode 

too high 

The 

welding 

current 

in 

CC 

mode 

with 

the 

knob 

at 

be

-

ginning 

of 

scale 

is 

too 

high 

and 

changes 

when 

turning 

the 

arc 

force 

knob 

(if 

pre

-

sent, 

switch 

in 

ON 

position)

Cable 

interruption 

betwe

-

en 

the 

W

AC 

or 

the 

wel

-

ding 

control 

board 

(as 

applicable 

depending 

on 

the 

machine 

type) 

and 

the welding sockets

With 

the 

machine

 stopped, 

extract 

the 

connector 

plugged 

to 

J1 

of 

the 

W

AC 

/ W

el-

ding 

control 

board 

(as 

applicable 

depending 

on 

the 

machine 

type). 

Check 

by 

means 

of 

multimeter 

the 

continuity 

between 

pin 

of 

the 

connector 

and 

the 

positive 

wel

-

ding socket. 

The resistive 

value shall be < 4 ohm if there is a filter board behind the 

sockets, otherwise shall be < 0.5 ohm.  In case of condition not satisfied take the indicated corrective action.

Fix the cabling or replace it.

P10 No welding arc

The 

open 

circuit 

voltage 

is 

zero

Cable 

interruption 

betwe

-

en 

the 

W

AC 

or 

the 

wel

-

ding 

control 

board 

(as 

applicable 

depending 

on 

the 

machine 

type) 

and 

the welding sockets

With 

the 

machine

 stopped, 

extract 

the 

connector 

plugged 

to 

J1 

of 

the 

W

AC 

/ W

el-

ding 

control 

board 

(as 

applicable 

depending 

on 

the 

machine 

type). 

Check 

by 

means 

of 

multimeter 

the 

continuity 

between 

pin 

of 

the 

connector 

and 

the 

negative 

wel

-

ding socket. 

The resistive 

value shall be < 4 ohm if there is a filter board behind the 

sockets, otherwise shall be < 0.5 ohm.  In case of condition not satisfied take the indicated corrective action

Fix the cabling or replace it.

CS

M

40.2

REV.0-02/11

Trouble shooting

Содержание CS 230 YSX CC

Страница 1: ...tosoudeuse Motosoldadoras Schwei aggregat Motosoldadora Lassers CS 230 YSX CC CV Codice Code Code Codigo Kodezahl C digo Code Edizione Edition dition Edici n Ausgabe Edi o Editie 01 2016 USE AND MAINT...

Страница 2: ......

Страница 3: ...tank an engine alternator unit fixed on the base by elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the base for a quick access to the engine to the air filter and...

Страница 4: ......

Страница 5: ...EN WELDER M 2 6 INSTALLATION AND ADVICE M 2 7 INSTALLATION M 2 7 1 DIMENSIONS M 3 UNPACKING M 4 1 TRANSPORT AND DISPLACEMENTS M 6 9 ASSEMBLY CTM 2 M 20 SET UP FOR OPERATION M 21 STARTING AND STOPPING...

Страница 6: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Страница 7: ...ke parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and theref...

Страница 8: ...cluded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown t...

Страница 9: ...overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machi...

Страница 10: ...egulation 14 44V 0 kVA 0 kVA AUXILIARY POWER 210 A WELDING CURRENT 0 150 A 100 A 2 7 kVA 6 5 kVA STATIC CHARACTERISTIC TECHNICAL DATA M 1 6 REV 0 01 16 07 01 16 C0ME8011_01 16_EN SIMULTANEOUS UTILIZAT...

Страница 11: ...r whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions FIRE PREVENTION In case the working...

Страница 12: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Страница 13: ...area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The el...

Страница 14: ...a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in cas...

Страница 15: ...M 2 7 REV 0 01 16 Installazione Installation Installation Luftzirkulation Instalaci n Instala o 07 01 16 C0ME8011_01 16_I...

Страница 16: ...M 2 7 1 REV 0 01 16 Dimensioni Dimensions Dimensions Abmessungen Dimensiones Dimens es 701 128 1048 970 600 648 864 50 530 n 2 fori 14 n 2 fori 14 1095 820 1410 07 01 16 C0ME8011_01 16_I...

Страница 17: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Страница 18: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Страница 19: ...semble the parts as shown in the drawing 29 10 01 M6GB ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of l...

Страница 20: ...itch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT di stribution system the differential switch guarantees protect...

Страница 21: ...l frequently in any case please stick to the rules given in the engine use manual CAUTION If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at...

Страница 22: ...5 Auxiliary current push button C2 Fuel level light C3 E A S PCB C6 Control unit for generating sets QEA D Ground fault interrupter 30 mA D1 Engine control unit and economiser EP1 D2 Ammeter E2 Freque...

Страница 23: ...mandi Controls Commandes Bedienelemente Mandos Comandos M 31 REV 0 01 16 O1 N1 M1 59 Q1 M 15 59B 10 9 X1 Z2 D N P M6 T G1 26 27 S1 25 22 15 D Versione Schuko Versione 230V 110V 07 01 16 C0ME8011_01 16...

Страница 24: ...ch allows to select the desired mode The regulation with C C characteristic can be used to weld with various types of electrodes The regulation with C V characteristic is suitable for the wire welding...

Страница 25: ...supply of the wire feeder WIRE FEEDER The welding control unit WAC is ready for connection to a wire feeder optional to be used in C V mode The wire feeder can be supplied from a 42Vac 10 source throu...

Страница 26: ...y attention to the two polarities of the welding circuit which must not come in electric contact between themselves ATTENTION The areas access of which is forbiden to unqua lified personel are the con...

Страница 27: ...should intervene again replace it with another one with matching intervention current specifications and or contact the Service Depart ment Note do not forcibly hold the central button of the thermal...

Страница 28: ...ontrol connector 8 it is functional and automati cally excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this case it...

Страница 29: ...ce the welding control board ATTENTION For the CS 230 only there is a risk of fai lure propagation towards the chopper Before replacing this board please check that the chopper works properly If not r...

Страница 30: ...by means of a multimeter stopped machine the resistence value between positive welding socket and the corresponding faston connector on the filter board The condition to check is ohmic value between w...

Страница 31: ...test can be done to localise the failed section s To this purpose set the load bank for a current of a few tens of amps and measure the current at the output of each chopper section the group of cabl...

Страница 32: ...O NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions...

Страница 33: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Страница 34: ...he various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and in...

Страница 35: ...ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and elect...

Страница 36: ...ansformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic co...

Страница 37: ...Schema elettrico Electric diagram Schemas electriques M 61 1 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Страница 38: ...Schema elettrico Electric diagram Schemas electriques M 61 2 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Страница 39: ...Schema elettrico Electric diagram Schemas electriques M 61 3 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Страница 40: ...Schema elettrico Electric diagram Schemas electriques M 61 4 REV 0 01 16 Stromlaufplan Esquema el ctrique Esquema el trico 07 01 16 C0ME8011_01 16_I...

Страница 41: ......

Страница 42: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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