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Important Safety Instructions

ProStar MPPT Operator’s Manual

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•  The battery bank must be comprised of batteries of same 

type, make, and age.

•  UL/IEC 62109 certified for use in negative ground or   

floating systems only.

•  Do not smoke near the battery bank.
•  Power connections must remain tight to avoid excessive 

heating from a loose connection.

•  Use properly sized conductors and circuit interrupters.
•  The grounding terminal is located in the case, and is  

identified by the symbol below:

 

       

 

 

 

    

Ground Symbol

•  This charge controller is to be connected to DC circuits 

only. These DC connections are identified by the symbol 

below:

 

    

 

      

                 

Direct Current Symbol

The ProStar MPPT controller must be installed by a qualified 

technician in accordance with the electrical regulations of 

the country of installation.

 

A means of disconnecting all power supply poles must be 

provided. These disconnects must be incorporated in the 

fixed wiring.  
The ProStar MPPT negative power terminals are common, 

and must be grounded as instructions, local codes, and    

regulations require.

A permanent

reliable earth ground must be established 

with connection to the ProStar MPPT ground terminal.
The grounding conductor must be secured against any     

accidental detachment.  

Précautions de Sécurité D’installation

AVERTISSEMENT:

   

L’appareil n’est pas fourni avec un 

dispositif GFDI. Ce contrôleur de charge doit être 

utilisé avec un dispositif GFDI externe tel que requis 

par l’Article 690 du Code électrique national de 

l’emplacement de l’installation.

•  Montez le ProStar MPPT à l’intérieur. Empêchez 

l’exposition aux éléments et la pénétration d’eau dans le 

contrôleur.

•  Installez le MPPT ProStar dans un endroit qui empêche 

le contact occasionnel. Le dissipateur de chaleur Pro-

Star MPPT peut devenir très chaud pendant le fonc-

tionnement.

•  Utilisez des outils isolés pour travailler avec les batteries.
•  Évitez le port de bijoux pendant l’installation.
•  Le groupe de batteries doit être constitué de batteries du 

même type, fabricant et âge.

•  UL/IEC 62109 certifié pour utilisation au négatif à la 

masse ou les systèmes flottants seulement.

•  Ne fumez pas à proximité du groupe de batteries.
•  Les connexions d’alimentation doivent rester serrées 

pour éviter une surchauffe excessive d’une connexion      

desserrée.

•  Utilisez des conducteurs et des coupe-circuits de dimen-

sions adaptées.

•  La borne de mise à la terre se trouve dans l'affaire et est 

identifié par le symbole ci-dessous :

Содержание ProStar MPPT Series

Страница 1: ...ation Operation and Maintenance Manual www morningstarcorp com ProStar MPPT TM MODELS PS MPPT 25 PS MPPT 25M PS MPPT 40 PS MPPT 40M MAXIMUM POWER POINT TRACKING For the most recent manual revision see...

Страница 2: ...36 4 1 TrakStar MPPT Technology 36 4 2 Battery Charging Information 38 4 3 Load Control Information 48 4 4 LED Indications 50 4 4 1 Power up 50 4 4 2 Status LED 50 4 4 3 State of charge LEDs 51 4 5 Pu...

Страница 3: ...d installations et d utilisation du contr leur solaire ProStar MPPT Les symboles suivants sont utilis s dans ce manuel pour indiquer des conditions potentiellement dangereuses ou des consignes importa...

Страница 4: ...allow water to enter the controller Install the ProStar MPPT in a location that prevents casual contact The ProStar MPPT heatsink can become very hot during operation Use insulated tools when working...

Страница 5: ...with connection to the ProStar MPPT ground terminal The grounding conductor must be secured against any accidental detachment Pr cautions de S curit D installation AVERTISSEMENT L appareil n est pas f...

Страница 6: ...Risk of Explosion Proper disposal of batteries is required Do not dispose of batteries in fire Refer to local regulations or codes for requirements AVERTISSEMENT Risque d Explosion Au rebut des piles...

Страница 7: ...bagues bijoux et autres objets m talliques avant de travailler avec des piles Porter des bottes et des gants de caoutchouc Utiliser des outils avec poign es isolantes et vitez de placer des outils ou...

Страница 8: ...otherwise a maximum of 6 AWG wire Includes battery voltage sense terminals Digital meter display options Optional remote battery temperature sensor 5 year warranty see Section 6 0 2 0 GENERAL INFORMAT...

Страница 9: ...la classe B est conforme a la norme NMB 003 du Canada 2 3 Versions and Ratings PS MPPT 25 Rated for maximum 25 amps continuous current battery or load Designed for 12 or 24 VDC systems PS MPPT 25M In...

Страница 10: ...Power connections for Load and cable terminations 7 Battery Positive and Negative Terminals Power connections for Battery and cable terminations 8 Local Temperature Sensor Compensates charging based...

Страница 11: ...ound fault Protection Device GFPD 150V The GFPD 150V detects power source ground faults and interrupts current as required by the U S National Electrical Code Wire Box for ProStar MPPT A modular wirin...

Страница 12: ...nections that melt wire insulation burn surrounding materials or even cause fire Ensure tight connections and use cable clamps to secure cables and prevent them from swaying in mobile applications Pre...

Страница 13: ...0 M WARNING Installation must comply with all US National Electrical Code and Canadian Electrical Code requirments Breakers and fuses may require lower ratings than referenced above so as not to excee...

Страница 14: ...Float Stage volts Equalize Stage volts Absorp Time mins Equalize Time mins Equalize Timeout mins Equalize Interval days off off off 1 Sealed 14 00 13 50 150 off off on 2 Sealed 14 15 13 50 14 40 150...

Страница 15: ...temperature sensing To battery and terminals To load and terminals To properly sized array 2 3 1 7 5 6 4 3 4 Wiring Figure 3 3 Wiring the PS MPPT REFER TO FIGURE 3 3 WHEN USING THE WIRING INSTRUCTION...

Страница 16: ...ecommended if the controller is more than three meters 10 ft from the battery Generally accepted wiring practice is to limit voltage drops between the charger and the battery to 2 Even properly sized...

Страница 17: ...cated between the battery and chassis ground terminal lugs see figure The RTS is supplied with 33 ft 10 m of 22 AWG 0 34 mm2 cable There is no polarity so either wire or can be connected to either scr...

Страница 18: ...syst me la mise la terre au niveau du contr leur Selon les exigences par le code local ou les r f rences le c t n gatif du syst me doit tre mis la terre par un GFPD un seul point For safety and effect...

Страница 19: ...way to break the PV connection when necessary DO NOT CLOSE THE BREAKER AT THIS TIME 40 Volt MODULE 40 Volt MODULE 40 Volt MODULE SOLAR Solar Disconnect SOLAR 120Voc Maximum EARTH GROUND STEP 7 Load C...

Страница 20: ...r connection LOAD LOAD 40 or 55 Amp Fuse depending on model If the load does not turn on it could be for various reasons the ProStar MPPT is in LVD red LED on there is a short circuit in the load LEDs...

Страница 21: ...tems where the solar array is of a higher nominal voltage than the battery as described in the next section 4 0 OPERATION High Voltage Strings and Grid tie Modules Another benefit of TrakStar MPPT tec...

Страница 22: ...extended by 30 minutes if the battery discharges below 12 50 volts 12V system the previous night The Absorption set point is temperature compensated through either the on board local temperature sens...

Страница 23: ...the electrolyte gases The green SOC LED will blink rapidly two 2 times per second during equalization charging The duration of the equalize charge is determined by the selected battery type See table...

Страница 24: ...ings table see table 4 1 in this section shows two sealed battery settings with an Equaliza tion cycles These are minimal boost cycles to level indi vidual cells This is not an equalization and will n...

Страница 25: ...Absorption Extension Voltage time hrs Figure 4 3 Absorption Extension Charging Profile If battery voltage discharges below 12 50 volts 25 00 volts 24V the previous night Absorption charging will be ex...

Страница 26: ...threshold voltage The diagram shows where Float stage would have occurred if Float was not canceled Equalize Time out 1 00 2 00 3 00 4 00 5 00 6 00 Absorp V Bulk Float Equalize Equalize timeout time...

Страница 27: ...sistance Current Compensation All LVD and LVR set points are current compensated Under load the battery voltage will sag in proportion to the current draw of the load A short term large load could cau...

Страница 28: ...briefly every 5 seconds heartbeat indication flickers the Status LED off briefly every 5 seconds Table 4 4 Status LED Definitions NOTES 1 R flashing is generally a user addressable fault error 2 R cha...

Страница 29: ...h the ProStar MPPT will operate with full rated current as indicated in each graph maximum ambient temperature depends on array input voltage Actual de rating temperatures lower than specified in the...

Страница 30: ...Manual Insert Clear Resettable Ah Clear Total Ah Serial No Firmware Version Battery Type Absorption Voltage Float Voltage EQ Voltage Input Mode System Voltage 4 7 2 Programming in MSView Beyond the pr...

Страница 31: ...1 4 5 6 ON and the unit programmed custom timing will be in effect With DIP 1 OFF down all lighting control functions are disabled Using either MSView or the meter display four channels are available...

Страница 32: ...rie pourrait devenir trop charg e Test entre toutes les bornes et la masse avant de toucher Schedule Maintenance Items 2 weeks after installation Re tighten power terminal connections to specified tor...

Страница 33: ...OOTING disconnected A small overload could take a few minutes to disconnect The ProStar MPPT will attempt to reconnect the load two 2 times Each attempt is approximately 10 seconds apart If the overlo...

Страница 34: ...ry status LEDs R Y G sequencing While rare if battery current exceeds approximately 130 of the controller s output current rating this fault can occur The fault is generally related to fast large batt...

Страница 35: ...oStar MPPT Battery voltage must be 10 vdc or greater If the voltage on the battery terminals of the controller is between 10 and 35 vdc and no LEDs are lit contact your authorized Morningstar dealer f...

Страница 36: ...claim Morningstar will pay the return shipping charges if the repairs are cov ered under the warranty WARRANTY EXCLUSIONS AND LIMITATIONS This warranty does not apply under the following conditions D...

Страница 37: ...ank you for your business and we look forward to assisting you WARRANTY CLAIM PROCEDURE 1 Before proceeding please refer to product manual including Troubleshooting section 2 Contacting your authorize...

Страница 38: ...et points Absorption Float Equalize HVD and HVDR solar 7 0 TECHNICAL SPECIFICATIONS Battery Charging Set points 25 C multiply voltages by 2 for 24 volt systems Current Compensation 12 volt systems 15...

Страница 39: ...Humidity 100 n c Tropicalization Conformally coated PCBs Marine rated terminals For hazardous location IECEx ATEX applications see the addendum part no MS 003244 EN to this manual Protections Power up...

Страница 40: ...atts E ciency ProStar MPPT E ciency 24 Volt System 62 Vmp 93 Vmp APPENDIX B De rating Graphs Battery Current vs Array Voltage Battery Current vs Array Voltage Array Voltage Volts O V E R V O L T A G E...

Страница 41: ...systems solid copper 2 voltage drop 1 Way Wire Distance meters 12 Volt System Wire Size mm2 40A 35A 30A 25A 20A 15A 10A 5A 70 10 24 11 71 13 66 16 39 20 49 27 32 40 98 81 95 50 8 12 9 28 10 83 12 99 1...

Страница 42: ...01 6 69 10 03 20 06 10 1 58 1 80 2 10 2 52 3 15 4 21 6 31 12 62 6 0 99 1 13 1 32 1 59 1 98 2 64 3 97 7 93 4 0 62 0 71 0 83 1 00 1 25 1 66 2 50 4 99 2 5 0 39 0 45 0 52 0 63 0 78 1 05 1 57 3 14 Table C...

Страница 43: ...0 32 0 36 0 42 0 50 0 63 0 84 1 26 2 52 Table C 6 Maximum 1 way wire distance for 12 Volt systems stranded copper 2 voltage drop 2 Voltage Drop Charts for 90 C Solid Copper Wire 1 Way Wire Distance fe...

Страница 44: ...mperature as defined in the following table Wire Ampacity Key Exceeds wire ampacity at 60 C ambient temperature Exceeds wire ampacity at 50 C ambient temperature Exceeds wire ampacity at 40 C ambient...

Страница 45: ...0 6 3 CISPR 22 Low Voltage Directive IEC EN 62109 1 MORNINGSTAR CORPORATION 2 1 Hazardous Locations for IECEx ATEX Applications IECEx ETL 20 0066X ITS20ATEX25933X IECEx Ex ec ic IIC TX Gc ATEX II 3G E...

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