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Morningstar ProStar MPPT Series, Инструкция по установке, эксплуатации и обслуживанию, Страница: 13 / 45

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3.0

Installation Instructions

ProStar MPPT Operator’s Manual

21

20

conductor free out of the connection screw, and       

possible contact with the metal enclosure.

•  (3) ferrite chokes are included for individual installation 

around an RTS cable, a Meterbus cable and a heat-

sink ground wire, if used.  Each wire must be looped 

(at least once) through a ferrite choke, as close to the 

ProStar MPPT as possible, to meet FCC Class B EMI 

requirements.

            CAUTION:

   

For hazardous location-IECEx/ATEX applications,    

    see the addendum - part no. MS-003244-EN -           

             to this manual.

             

PRUDENCE

:

    

Pour les applications en environnement dangereux -    

    IECEx / ATEX, voir l'addendum - référence MS-003244-   

              FR - à ce Manuel.

             WARNING: 

 

Solar and battery fuses or DC breakers  

 

 

  

are required in the system. These protection devices are 

external to the ProStar MPPT controller, and must be a maximum 

of 30 amps for the PS-MPPT-25/M and 50 amps for the PS-MPPT-
40/M.

            AVERTISSEMENT:

 Solaire et batterie fusibles ou         

 

  disjoncteurs DC sont nécessaires dans le système. Ces 

dispositifs de protection sont externes au contrôleur MPPT 

ProStar et doivent être un maximum de 30 ampères pour le 

PS-MPPT-25/M et 50 ampères pour le PS-MPPT-40/M.

             WARNING:

  

Installation must comply with all  

 

   US  National Electrical Code and Canadian Electrical 

Code requirments. Breakers and fuses may require lower ratings 

than referenced above, so as not to exceed any   specific wire 
ampacity.

           AVERTISSEMENT:  

Installation doit être conforme à  

             toutes les requirments US National Electrical Code et 

Code Canadien d'Electricité.  Disjoncteurs et fusibles peuvent 

exiger des cotes inférieures que mentionnés ci-dessus de manière 

à ne pas pour dépasser n'importe quel fils particulier admissible. 

!

!

            WARNING: 

Minimum over-current protection          

 

  device interrupt ratings must be 2000A for 12V 

systems, and 4000A for 24V systems.

             AVERTISSEMENT

:  Protection contre les                  

 

   surintensités minimum cotes d'interruption de           

périphérique doivent être de 2000 a 12V systèmes et 4000 a pour 

les systèmes de 24V.

3.2 Configuration

The DIP switch block shown in Figure 3.1 below is used to 

set the operating parameters for the ProStar MPPT.

Switch 1: Load / Lighting

Mode

Switch 1

Normal

OFF

Lighting

ON

Switches 2, 3: System Voltage

Three (3) system voltage configurations are available as 

shown in the table below: 

System Voltage

Switch 2

Switch 3

Auto

OFF

OFF

12

OFF

ON

24

ON

OFF

NOTE:

  Before connecting the battery, measure the open-circuit 

voltage. It must be over ten volts to start the controller.  If the 

          

Figure 3.1.  DIP Switch Block to set charging parameters

    

Содержание ProStar MPPT Series

Страница 1: ...ation Operation and Maintenance Manual www morningstarcorp com ProStar MPPT TM MODELS PS MPPT 25 PS MPPT 25M PS MPPT 40 PS MPPT 40M MAXIMUM POWER POINT TRACKING For the most recent manual revision see...

Страница 2: ...36 4 1 TrakStar MPPT Technology 36 4 2 Battery Charging Information 38 4 3 Load Control Information 48 4 4 LED Indications 50 4 4 1 Power up 50 4 4 2 Status LED 50 4 4 3 State of charge LEDs 51 4 5 Pu...

Страница 3: ...d installations et d utilisation du contr leur solaire ProStar MPPT Les symboles suivants sont utilis s dans ce manuel pour indiquer des conditions potentiellement dangereuses ou des consignes importa...

Страница 4: ...allow water to enter the controller Install the ProStar MPPT in a location that prevents casual contact The ProStar MPPT heatsink can become very hot during operation Use insulated tools when working...

Страница 5: ...with connection to the ProStar MPPT ground terminal The grounding conductor must be secured against any accidental detachment Pr cautions de S curit D installation AVERTISSEMENT L appareil n est pas f...

Страница 6: ...Risk of Explosion Proper disposal of batteries is required Do not dispose of batteries in fire Refer to local regulations or codes for requirements AVERTISSEMENT Risque d Explosion Au rebut des piles...

Страница 7: ...bagues bijoux et autres objets m talliques avant de travailler avec des piles Porter des bottes et des gants de caoutchouc Utiliser des outils avec poign es isolantes et vitez de placer des outils ou...

Страница 8: ...otherwise a maximum of 6 AWG wire Includes battery voltage sense terminals Digital meter display options Optional remote battery temperature sensor 5 year warranty see Section 6 0 2 0 GENERAL INFORMAT...

Страница 9: ...la classe B est conforme a la norme NMB 003 du Canada 2 3 Versions and Ratings PS MPPT 25 Rated for maximum 25 amps continuous current battery or load Designed for 12 or 24 VDC systems PS MPPT 25M In...

Страница 10: ...Power connections for Load and cable terminations 7 Battery Positive and Negative Terminals Power connections for Battery and cable terminations 8 Local Temperature Sensor Compensates charging based...

Страница 11: ...ound fault Protection Device GFPD 150V The GFPD 150V detects power source ground faults and interrupts current as required by the U S National Electrical Code Wire Box for ProStar MPPT A modular wirin...

Страница 12: ...nections that melt wire insulation burn surrounding materials or even cause fire Ensure tight connections and use cable clamps to secure cables and prevent them from swaying in mobile applications Pre...

Страница 13: ...0 M WARNING Installation must comply with all US National Electrical Code and Canadian Electrical Code requirments Breakers and fuses may require lower ratings than referenced above so as not to excee...

Страница 14: ...Float Stage volts Equalize Stage volts Absorp Time mins Equalize Time mins Equalize Timeout mins Equalize Interval days off off off 1 Sealed 14 00 13 50 150 off off on 2 Sealed 14 15 13 50 14 40 150...

Страница 15: ...temperature sensing To battery and terminals To load and terminals To properly sized array 2 3 1 7 5 6 4 3 4 Wiring Figure 3 3 Wiring the PS MPPT REFER TO FIGURE 3 3 WHEN USING THE WIRING INSTRUCTION...

Страница 16: ...ecommended if the controller is more than three meters 10 ft from the battery Generally accepted wiring practice is to limit voltage drops between the charger and the battery to 2 Even properly sized...

Страница 17: ...cated between the battery and chassis ground terminal lugs see figure The RTS is supplied with 33 ft 10 m of 22 AWG 0 34 mm2 cable There is no polarity so either wire or can be connected to either scr...

Страница 18: ...syst me la mise la terre au niveau du contr leur Selon les exigences par le code local ou les r f rences le c t n gatif du syst me doit tre mis la terre par un GFPD un seul point For safety and effect...

Страница 19: ...way to break the PV connection when necessary DO NOT CLOSE THE BREAKER AT THIS TIME 40 Volt MODULE 40 Volt MODULE 40 Volt MODULE SOLAR Solar Disconnect SOLAR 120Voc Maximum EARTH GROUND STEP 7 Load C...

Страница 20: ...r connection LOAD LOAD 40 or 55 Amp Fuse depending on model If the load does not turn on it could be for various reasons the ProStar MPPT is in LVD red LED on there is a short circuit in the load LEDs...

Страница 21: ...tems where the solar array is of a higher nominal voltage than the battery as described in the next section 4 0 OPERATION High Voltage Strings and Grid tie Modules Another benefit of TrakStar MPPT tec...

Страница 22: ...extended by 30 minutes if the battery discharges below 12 50 volts 12V system the previous night The Absorption set point is temperature compensated through either the on board local temperature sens...

Страница 23: ...the electrolyte gases The green SOC LED will blink rapidly two 2 times per second during equalization charging The duration of the equalize charge is determined by the selected battery type See table...

Страница 24: ...ings table see table 4 1 in this section shows two sealed battery settings with an Equaliza tion cycles These are minimal boost cycles to level indi vidual cells This is not an equalization and will n...

Страница 25: ...Absorption Extension Voltage time hrs Figure 4 3 Absorption Extension Charging Profile If battery voltage discharges below 12 50 volts 25 00 volts 24V the previous night Absorption charging will be ex...

Страница 26: ...threshold voltage The diagram shows where Float stage would have occurred if Float was not canceled Equalize Time out 1 00 2 00 3 00 4 00 5 00 6 00 Absorp V Bulk Float Equalize Equalize timeout time...

Страница 27: ...sistance Current Compensation All LVD and LVR set points are current compensated Under load the battery voltage will sag in proportion to the current draw of the load A short term large load could cau...

Страница 28: ...briefly every 5 seconds heartbeat indication flickers the Status LED off briefly every 5 seconds Table 4 4 Status LED Definitions NOTES 1 R flashing is generally a user addressable fault error 2 R cha...

Страница 29: ...h the ProStar MPPT will operate with full rated current as indicated in each graph maximum ambient temperature depends on array input voltage Actual de rating temperatures lower than specified in the...

Страница 30: ...Manual Insert Clear Resettable Ah Clear Total Ah Serial No Firmware Version Battery Type Absorption Voltage Float Voltage EQ Voltage Input Mode System Voltage 4 7 2 Programming in MSView Beyond the pr...

Страница 31: ...1 4 5 6 ON and the unit programmed custom timing will be in effect With DIP 1 OFF down all lighting control functions are disabled Using either MSView or the meter display four channels are available...

Страница 32: ...rie pourrait devenir trop charg e Test entre toutes les bornes et la masse avant de toucher Schedule Maintenance Items 2 weeks after installation Re tighten power terminal connections to specified tor...

Страница 33: ...OOTING disconnected A small overload could take a few minutes to disconnect The ProStar MPPT will attempt to reconnect the load two 2 times Each attempt is approximately 10 seconds apart If the overlo...

Страница 34: ...ry status LEDs R Y G sequencing While rare if battery current exceeds approximately 130 of the controller s output current rating this fault can occur The fault is generally related to fast large batt...

Страница 35: ...oStar MPPT Battery voltage must be 10 vdc or greater If the voltage on the battery terminals of the controller is between 10 and 35 vdc and no LEDs are lit contact your authorized Morningstar dealer f...

Страница 36: ...claim Morningstar will pay the return shipping charges if the repairs are cov ered under the warranty WARRANTY EXCLUSIONS AND LIMITATIONS This warranty does not apply under the following conditions D...

Страница 37: ...ank you for your business and we look forward to assisting you WARRANTY CLAIM PROCEDURE 1 Before proceeding please refer to product manual including Troubleshooting section 2 Contacting your authorize...

Страница 38: ...et points Absorption Float Equalize HVD and HVDR solar 7 0 TECHNICAL SPECIFICATIONS Battery Charging Set points 25 C multiply voltages by 2 for 24 volt systems Current Compensation 12 volt systems 15...

Страница 39: ...Humidity 100 n c Tropicalization Conformally coated PCBs Marine rated terminals For hazardous location IECEx ATEX applications see the addendum part no MS 003244 EN to this manual Protections Power up...

Страница 40: ...atts E ciency ProStar MPPT E ciency 24 Volt System 62 Vmp 93 Vmp APPENDIX B De rating Graphs Battery Current vs Array Voltage Battery Current vs Array Voltage Array Voltage Volts O V E R V O L T A G E...

Страница 41: ...systems solid copper 2 voltage drop 1 Way Wire Distance meters 12 Volt System Wire Size mm2 40A 35A 30A 25A 20A 15A 10A 5A 70 10 24 11 71 13 66 16 39 20 49 27 32 40 98 81 95 50 8 12 9 28 10 83 12 99 1...

Страница 42: ...01 6 69 10 03 20 06 10 1 58 1 80 2 10 2 52 3 15 4 21 6 31 12 62 6 0 99 1 13 1 32 1 59 1 98 2 64 3 97 7 93 4 0 62 0 71 0 83 1 00 1 25 1 66 2 50 4 99 2 5 0 39 0 45 0 52 0 63 0 78 1 05 1 57 3 14 Table C...

Страница 43: ...0 32 0 36 0 42 0 50 0 63 0 84 1 26 2 52 Table C 6 Maximum 1 way wire distance for 12 Volt systems stranded copper 2 voltage drop 2 Voltage Drop Charts for 90 C Solid Copper Wire 1 Way Wire Distance fe...

Страница 44: ...mperature as defined in the following table Wire Ampacity Key Exceeds wire ampacity at 60 C ambient temperature Exceeds wire ampacity at 50 C ambient temperature Exceeds wire ampacity at 40 C ambient...

Страница 45: ...0 6 3 CISPR 22 Low Voltage Directive IEC EN 62109 1 MORNINGSTAR CORPORATION 2 1 Hazardous Locations for IECEx ATEX Applications IECEx ETL 20 0066X ITS20ATEX25933X IECEx Ex ec ic IIC TX Gc ATEX II 3G E...

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