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16

• Check that the proper battery type has been selected.

• Disconnect the solar array, and remove the battery wire from the ProStar battery

positive (+) terminal. Wait a few seconds and reconnect the battery positive terminal
(leaving the solar array disconnected). After start-up, the green CHARGING LED
should not be on. Measure the voltage at the SOLAR terminals (with the array still
disconnected). If battery voltage is measured at the SOLAR terminals and the green
LED is on, the controller may be defective.

CAUTION:

If your ProStar is a positive ground version, references above to
Battery (+) terminals should be Battery (–) negative terminals.

3. LOAD IS NOT OPERATING PROPERLY

• Check that the load is connected and turned on. Confirm that no fuses or circuit

breakers in the system are tripped (there are no fuses or circuit breakers inside the
ProStar). 

• Check all connections to the load, and battery connections. Make sure voltage drops

in the system are not too high (a voltage drop to the load will reduce the voltage at
the load).

• Check the LED indications on the ProStar. If the red status LED is on, the load has

been disconnected due to low battery voltage (LVD). This is a normal protection
function of the ProStar, and the load will be automatically reconnected when the
battery is charged by the solar array.

• If the LEDs are blinking, the load may have been disconnected for protection from

one of the following faults:

– short circuit or overload (R/G–Y sequencing)

NOTE:

After 3 automatic retries, the fault must be cleared and the load must be

switched off or disconnected for 10 seconds or longer to restore power 
to the load terminals

– high temperature (R–Y sequencing)

– high voltage (R–G sequencing)

• Measure the voltage at the BATTERY terminals. If above LVD and no faults are

present, the load should have power. Then measure the voltage at the LOAD
terminals, and if there is no voltage present the controller may be defective.

NOTE:

For more technical and testing information, visit Morningstar’s Website:

www.morningstarcorp.com

Содержание ProStar-15

Страница 1: ...Solar Current 15A 30A 15A Rated Load Current 15A 30A 15A System Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MAN...

Страница 2: ...5 37 136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS...

Страница 3: ...CTIONS 8 6 1 General Installation Notes 8 6 2 Installation Steps 8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Fea...

Страница 4: ...r the batteries Carefully read the battery manuals and other equipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC...

Страница 5: ...e system is 24 volts first confirm that the battery is above 15 5 volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 1...

Страница 6: ...by the voltage drops in the battery wires 5 2 MANUAL DISCONNECT The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the...

Страница 7: ...error was detected END END display continues if an error has been detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch b...

Страница 8: ...otection devices are not part of the ProStar controller NOTE Carefully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to...

Страница 9: ...ery The Sense connected directly to the battery will improve the battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because th...

Страница 10: ...ee the NOTE below In addition the heat sink can be grounded with a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar...

Страница 11: ...other sources of power Noise The ProStar circuit minimizes switching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load...

Страница 12: ...2 probe wires are soldered to the main board assembly between the temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the...

Страница 13: ...a smaller boost to bring uneven cells into balance and extend the battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging a...

Страница 14: ...above V 14 6 Reset 25 day calendar yes The above battery setpoints are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional d...

Страница 15: ...ot used there may be excessive voltage drops between the ProStar and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of t...

Страница 16: ...re voltage drops in the system are not too high a voltage drop to the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been di...

Страница 17: ...12 1 13 1 Y to G Y to Blink R 11 7 12 6 Blink R to Y Blink R to R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 1...

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