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8.0 BATTERY CHARGING INFORMATION

The ProStar is an advanced, fully automatic solar battery charger. No adjustments are required
except to select the battery type at installation (see section 8.2 below).

8.1 PROSTAR CHARGING METHOD

The ProStar uses 4 stages of charging for rapid, efficient and safe battery charging. These are
shown in the diagram below:

1. Recharging with 100% of available solar energy.

2. PWM constant-voltage regulation to prevent heating and excessive battery gassing.

Pulse charging to restore full battery capacity.

3. Float: After battery is fully recharged, ProStar reduces to a float or trickle charge. The

transition depends on battery history. A load that exceeds available solar output will
return ProStar to the PWM mode.

4. Equalize: A boost charge that depends on elapsed time and battery history. Flooded

cells receive a vigorous equalization, sealed batteries a smaller boost to bring
uneven cells into balance and extend the battery life. Gel cells are not equalized. 

8.2 SELECT BATTERY TYPE

The Battery Type rotary switch allows selection of 1 of 3 charging algorithms. These are broadly
defined as the following battery types as noted on the lower label:

1.

Gel:

Some gel and other battery types recommend lower regulation voltages and

no equalization. This setting regulates to 14.0V (for a 12V battery).

2.

Sealed:

AGM, “maintenance free“ and some types of gel batteries. Regulates to

14.15V (12V battery) with 14.35V boost charging.

3.

Flooded:

Vented cells that require water to be added. Regulates to 14.4V with

14.9V and 15.1V equalizations (12V battery).

The above values are 2 times for 24V, and 4 times for 48V.

The battery type selection can be changed at any time. 

8.3 PROSTAR CHARGING FEATURES

Other ProStar capabilities for best battery life follow:

Night Disconnect:

The solar array automatically disconnects at night to prevent

reverse current leakage from the battery.

VOL

TAGE

TIME

NIGHT

FULL

CHARGE

PWM

REGULATION

FLOAT

EQUALIZE

NIGHT

1

2

3

4

Содержание ProStar-15

Страница 1: ...Solar Current 15A 30A 15A Rated Load Current 15A 30A 15A System Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MAN...

Страница 2: ...5 37 136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS...

Страница 3: ...CTIONS 8 6 1 General Installation Notes 8 6 2 Installation Steps 8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Fea...

Страница 4: ...r the batteries Carefully read the battery manuals and other equipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC...

Страница 5: ...e system is 24 volts first confirm that the battery is above 15 5 volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 1...

Страница 6: ...by the voltage drops in the battery wires 5 2 MANUAL DISCONNECT The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the...

Страница 7: ...error was detected END END display continues if an error has been detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch b...

Страница 8: ...otection devices are not part of the ProStar controller NOTE Carefully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to...

Страница 9: ...ery The Sense connected directly to the battery will improve the battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because th...

Страница 10: ...ee the NOTE below In addition the heat sink can be grounded with a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar...

Страница 11: ...other sources of power Noise The ProStar circuit minimizes switching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load...

Страница 12: ...2 probe wires are soldered to the main board assembly between the temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the...

Страница 13: ...a smaller boost to bring uneven cells into balance and extend the battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging a...

Страница 14: ...above V 14 6 Reset 25 day calendar yes The above battery setpoints are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional d...

Страница 15: ...ot used there may be excessive voltage drops between the ProStar and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of t...

Страница 16: ...re voltage drops in the system are not too high a voltage drop to the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been di...

Страница 17: ...12 1 13 1 Y to G Y to Blink R 11 7 12 6 Blink R to Y Blink R to R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 1...

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