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Technical service manual

TROUBLESHOOTING

The balancing machine features autotest and autodiagnostics programs which provide in-
formation about most possible failures and the relative corrective measures (refer to the 
list of error messages and the “Troubleshooting” section in the operator’s manual).
However, there are malfunctions which the machine is not able to recognise; a list of 
them is provided below.

 WARNING

For all electrical malfunctions, before replacing a circuit board the following should 
always be checked:

- that the power supply is connected to the transformer primary correctly for the mains 

voltage available.

- that the voltages of the transformer secondaries are at the specified rated values (use 

a tester set as AC voltmeter and refer to the drawing of the transformer enclosed);

- that the wiring between the components probably involved in the malfunction is un-

damaged. In particular, check:
• that the connectors are fitted correctly;
• that the contacts are fixed correctly to the ends of the individual wires of the cables;
• that the mains voltage in the zone where the machine is installed is stable and that 

the workshop’s earth connection system is in good working order; 

• that the protective fuses on the transformer and on the power supply circuit board 

have not blown, and that the LEDs on the power supply board which indicate that 
the various power supply voltages are available illuminate.

The following is a summarising table, with reference to the general electrical wiring 
diagram.

THE MACHINE DOES NOT SWITCH ON

Use a voltmeter to check that the power supply voltage is reaching the terminal board 
of the transformer primaries.

1) If the voltage is not present on the primaries, check:

- that the power supply socket and the relative protective fuses are in good order;
- that the plug is correctly connected to the machine’s power cord;
- that the mains power cord is undamaged;
- that the master switch is operating correctly.

2) If the voltage is present on the primaries check:

- that the transformer fuses have not blown;
- that the specified voltages are present on the transformer secondaries;
- that the power supply and PEAC control circuit board is working correctly, checking 

that the fuses on the board have not blown and that the relative indicator LEDs illu-
minate;

- that the motherboard power supply cable is wired correctly and its connectors are 

connected correctly;

- for short-circuits on the peripherals. To do this, disconnect all the cables from the 

motherboard connectors except for the power supply cable and try to switch on the 
machine;

If the checks listed above do not reveal faulty components, replace the motherboard.

Содержание MT 2450

Страница 1: ...MT 2450 Code 4 131046_uk 12 2013 Technical service manual...

Страница 2: ...otice Les droits de traduction de m morisation lectronique de reproduction et d adaptation compl te ou partielle par tout type de moyen y compris microfilms et copies pho tostatiques sont r serv s Les...

Страница 3: ...UNIT OF THE MBE BOARD 9 DOWNLOADING THE SOFTWARE AND FIRMWARE FROM THE INTERNET FOR CARD UPDATING 9 UPDATING THE FIRMWARE FOR THE MBE161 CARD 10 INSIDE SENSOR 12 REPLACING AND ADJUSTING THE PICK UPS...

Страница 4: ...left hand display and the message Ent flashes on the right hand display to indicate that Enter must be pressed to confirm the selection made press the Enter key to confirm If the preselection is not c...

Страница 5: ...he left display when programme 91 is selected When the ENTER key is pressed the diameter measured with the automatic sensor is then displayed with the precision of a tenth of an inch the message oF 5...

Страница 6: ...of an encoder one notch corresponds to about 1 4 degrees To exit from the program and the Service environment press the F key The program is used to check that the values of the synchronisation calibr...

Страница 7: ...fter which the shaft s current angle appears To exit from the program and the Service environment press the F key The program is used to check the efficiency of the search circuit board When the shaft...

Страница 8: ...logue selection of groups EM7xxx or EM8x JEXT1 Set on EM8xxx Jumper for analogue selection of groups EM7xxx or EM8x E2PROM t4 MEMORY ZERO SETTING PROGRAMME Proceed as follows to perform the E2PROM cal...

Страница 9: ...el Board description MBE161 card Processing board and interface with completely LED based display The board is controlled by a microprocessor with relative firmware The MBE161 card firmware version ca...

Страница 10: ...d UPDATING THE FIRMWARE FOR THE MBE161 CARD To update the firmware the SAB16X programme is necessary If it is not already instal led on the PC to be used for the update it can be downloaded beforehand...

Страница 11: ...elect the Start key to start the programming The programme starts by deleting the software version on the card to be updated displaying the following image on the status bar When the Programming box o...

Страница 12: ...signals Diameter sensor di Fig 2a Check that the machine reads the number of notches indicated below in the following positions Position 1 with lever fully forwards 0 notches Position 2 with lever fu...

Страница 13: ...eads correctly as indicated above Distance sensor d Fig 2b Check that the total travel is 750 notches maximum permissible error 5 notches along entire travel Check the following if the sensor C Fig 2b...

Страница 14: ...e the flat cable of sensor C figure 2b ensure that the flat cable is reconnected correctly on the board see fig 2c The flat cable must be fas tened to the base leaving a sufficient length of free cabl...

Страница 15: ...ioned values with a precision of a tenth of an inch on the display select OFF for rounding to the nearest inch of the diameter values read by the automatic sensor display as described in chapter 91 Th...

Страница 16: ...ls E from 110 to 170 If the values displayed at the end of the wheel spin are not within the specified ranges adjust the dowels to regulate the tightness of the pick ups until the conditions are met T...

Страница 17: ...r washer A fig 3 Completely tighten the adjuster check nut D fig 3 This eliminates the preload of the spring B fig 3 Undo the screws which fix the motor support C fig 3 to the beam underneath Position...

Страница 18: ...ort assembly Check the state of the drive roller and reuse it on the new motor only if it is in perfect condition Remove the roller by undoing the screw on the top Apply medium thread glue to the lock...

Страница 19: ...pulley D fig 4 unscrewing the two fixing dowels E fig 4 Remove the brake shoes A fig 4 Fit the new shoes Apply medium thread glue to the locking dowels and replace the pulley Turn the shaft by hand an...

Страница 20: ...transformer and on the power supply circuit board have not blown and that the LEDs on the power supply board which indicate that the various power supply voltages are available illuminate The followi...

Страница 21: ...control cable connecting the motherboard to the power supply and con trol circuit board is connected and wired correctly that the power supply and control circuit board is operating correctly that the...

Страница 22: ...this pro ceed as follows tighten the board s four fixing screws placed close to its edges lightly engage the two nuts close to the keys until they turn with friction press all the keys on the panel t...

Страница 23: ...the position of the imbalances correctly In this case the following must be checked that the photodiodes of the search circuit board are not dirty that the mechanical setting of the fork in relation...

Страница 24: ...correctly and its connectors are connected correctly that the power supply and PEAC control circuit board is operating correctly that the motherboard power supply cable is wired correctly and its con...

Страница 25: ...Technical service manual 25 UK Note...

Страница 26: ...up FU Fuse M1 Motor QS1 Master switch RP1 Internal distance potentiometer SQ6 Distance resetting micro switch SQ7 Diameter resetting micro switch BR2 Diameter measuring sensor BR3 Distance measuring...

Страница 27: ...Technical service manual 27 UK...

Страница 28: ...28 Technical service manual...

Страница 29: ...Technical service manual 29 UK Cod 4 101700...

Страница 30: ...30 Technical service manual...

Страница 31: ...Technical service manual 31 UK...

Страница 32: ...32 Technical service manual...

Страница 33: ...Technical service manual 33 UK Cod 457674B...

Страница 34: ...34 Technical service manual...

Страница 35: ...Technical service manual 35 UK Cod 4 104447A...

Страница 36: ...MONDOLFO FERRO S p a Viale dell industria 20 61037 MONDOLFO PU Italy info mondolfoferro it www mondolfoferro it CE COMIM Cod 4 131046 12 2013...

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