TM42 Termination Press
Order No: TM-690025099
Release Date: 08-08-02
UNCONTROLLED COPY
Page 4 of 49
Revision: H
Revision Date: 01-15-13
Table of Contents
Contents
Tm42 Termination Press ............................................................................................................................................... 1
Order No.69002-5099 .................................................................................................................................................... 1
Safety Warnings and Information .................................................................................................................................. 2
Table of Contents .......................................................................................................................................................... 4
Section 1 ................................................................................................................................................................... 6
General Description .............................................................................................................................................. 6
1.1
Description................................................................................................................................................. 7
1.2
Features .................................................................................................................................................... 7
1.3
Technical Specifications ............................................................................................................................ 7
1.4
Delivery Check .......................................................................................................................................... 7
1.5
Tools .......................................................................................................................................................... 8
Section 2 ................................................................................................................................................................... 9
Installation............................................................................................................................................................. 9
2.1
Lifting/Mounting ....................................................................................................................................... 10
2.2
Reel Support Assembly ........................................................................................................................... 11
2.3
Foot Pedal and Power Connection .......................................................................................................... 11
2.4
Hand Rest................................................................................................................................................ 11
2.5
Safety and Work Area Check .................................................................................................................. 11
2.6
Bolster Shim Installation and Removal .................................................................................................... 12
Section 3 ................................................................................................................................................................. 14
Setup and Operation ........................................................................................................................................... 14
3.1
Termination Die Set Installation and Removal ......................................................................................... 15
3.2
Loading the Terminal Strip....................................................................................................................... 16
3.3
Punch and Anvil Alignment ...................................................................................................................... 18
3.4
Feed Finger Adjustment .......................................................................................................................... 18
3.5
Forward Feed Adjustment ....................................................................................................................... 18
3.6
Back Stroke Feed Adjustment ................................................................................................................. 19
3.7
Manually Cycling the Press ..................................................................................................................... 19
3.8
Conductor Crimp Punch Adjustment ....................................................................................................... 20
3.9
Insulation Crimp Punch Adjustment ......................................................................................................... 20
3.10
Operation ................................................................................................................................................. 21
Section 4 ................................................................................................................................................................. 22
Maintenance and Clutch Unit Service ................................................................................................................. 22
4.1
Cleaning .................................................................................................................................................. 23
4.2
Lubrication ............................................................................................................................................... 23
4.3
Perishable Orders .................................................................................................................................... 24
4.4
Spare Orders ........................................................................................................................................... 24
4.5
Clutch Unit Service Adjust/Repair ............................................................................................................ 24
4.6
Oiler ......................................................................................................................................................... 27
Section 5 ................................................................................................................................................................. 29
5.1
Parts List ................................................................................................................................................. 30
5.2
Assembly Drawings ................................................................................................................................. 33
5.3
Electrcal Parts List ................................................................................................................................... 37
5.3
Electrcal Schematic ................................................................................................................................. 38
5.4
Troubleshooting ....................................................................................................................................... 39
Appendix A .............................................................................................................................................................. 41
A.1
Conductor Brush and Terminal Position .................................................................................................. 42