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TM42 Termination Press 

Order No: TM-690025099 

Release Date: 08-08-02 

UNCONTROLLED COPY

 

Page 11 of 49 

Revision: H 

Revision Date: 01-15-13 

“GUARD OPEN” 

INDICATOR 

LIGHT 

Figure 2- 3 

RUN “ON” 

BUTTON 

“RUN” 

INDICATOR 

LIGHT 

“E-STOP” 

BUTTON 

free operation. TM42 should be attached to the table with 
(2) 12.0mm bolts and washers.  For marking the tabletop 
(See Figure 2-2), or use the removable template at the 
back of the manual.  Drill the clearance holes for the 
12.0mm bolts and secure the press to the table.  Bolts are 
not supplied by Molex. 
 

2.2 

Reel Support Assembly 

 
Install the reel support assembly

 

by inserting the support

 

tube in the hole located on the left side of the top cover. 
 

2.3 

Foot Pedal and Power Connection 

 
1.

 

Connect the 4-pin plug for the foot pedal in the rear of 
the press control assembly. 

2.

 

Turn the Locking Ring clockwise until tight. 

3.

 

Connect the power cord plug to the socket in the back 
of the control assembly. Use a grounded electrical outlet as the power source. 

4.

 

Two fuses are located in the fuse drawer directly above the power socket. To replace the fuses, use a small 
screwdriver to open the fuse drawer, remove damaged fuses and replace. 

 

2.4 

Hand Rest 

 
Attach the hand rest with one M6 x 10.0mm BHCS located at the front center of the press. 
See Figure 2-1. 
 

2.5 

Safety and Work Area Check 

 
1.

 

Check that the work area is well lighted.  Adjust the work 
light for best visibility. 

2.

 

Check that the work area is clean and free of debris. 

3.

 

Check that no tools have been left in the machine or 
work area. 
 

Never operate in areas of excess moisture or water.  
Check that all safety guards are in place.  

NEVER

 

operate this press without press guards in place.

 The 

guard indicator light is located on the front of the press 
control assembly.  See Figure 2-3. 
 

4.

 

Check that the crimping position is ergonomic for the 
operator’s size.  A bench height of 762.00 to 813.00mm 
(30.00 to 32.00”) will provide operator comfort, and 
allows both feet to rest on the floor. The foot pedal 
should be placed in a comfortable position. 

5.

 

Check that the press position is located approximately 150.00mm (6 .00“) from the edge of the bench.  A chair or 
stool with adjustable height and backrest should be provided for maximum comfort and back support for the 
operator.  Observe where the emergency stop button is on the control panel.  See Figure 2-3. 

Figure 2–2 

Table Top Mounting Pattern 

15.9mm 

(.625”) DIA. (4) 

212.73mm 

(8.38”) 

76.96mm 

(3.03”) 

155.58mm 

6.12”) 

28.58mm 

(1.12”) 

25.4mm (1.0”) DIA. OR 

SQUARE HOLE FOR 

SCRAP 

76.2mm 

(3.0”) 

FRONT OF PRESS 

Содержание TM42

Страница 1: ...ss mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer...

Страница 2: ...690025099 Release Date 08 08 02 UNCONTROLLED COPY Page 1 of 49 Revision H Revision Date 01 15 13 Tm42 Termination Press Use with Molex T2 and all Terminator Dies Operation Manual Order No 69002 5099...

Страница 3: ...ed to alert against unsafe practices associated with events that could lead to personal injury WARNING WARNING Always wear proper eye protection when Operating or servicing this equipment Failure to w...

Страница 4: ...ever perform any service or maintenance other than as described in this manual Never modify alter or misuse the equipment Molex crimp specifications are valid only when used with Molex terminals appli...

Страница 5: ...lation and Removal 12 Section 3 14 Setup and Operation 14 3 1 Termination Die Set Installation and Removal 15 3 2 Loading the Terminal Strip 16 3 3 Punch and Anvil Alignment 18 3 4 Feed Finger Adjustm...

Страница 6: ...e 08 08 02 UNCONTROLLED COPY Page 5 of 49 Revision H Revision Date 01 15 13 A 2 Conductor Bell Mouth and Terminal Cutoff Tab 43 A 3 Crimp Height Measurement 44 A 4 Insulation Crimp 44 A 5 Pull Force T...

Страница 7: ...rder No TM 690025099 Release Date 08 08 02 UNCONTROLLED COPY Page 6 of 49 Revision H Revision Date 01 15 13 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4...

Страница 8: ...st and simple changeover Ability to remove upper crimp tooling without removing lower die Ideal for mid volume and semi automatic applications 38 1 mm Stroke No ram adjustment required Meets ISO Stand...

Страница 9: ...099 TM42 Operation Manual 1 69002 5560 Shim 1 69001 0106 Feed finger crank 1 69018 8235 10mm hex wrench 1 For International applications the power cord plug may need to be replaced or adapted with the...

Страница 10: ...08 08 02 UNCONTROLLED COPY Page 9 of 49 Revision H Revision Date 01 15 13 Section 2 Installation 2 1 Lifting Mounting 2 2 Reel Support 2 3 Foot Pedal and Power Connection 2 4 Hand Rest 2 5 Safety and...

Страница 11: ...the block prior to cycling the Press 2 1 Lifting Mounting WARNING The TM42 press weighs over 100 kg 220 lbs and is NOT intended to be lifted by an individual The guarding is not attached to provide su...

Страница 12: ...2 4 Hand Rest Attach the hand rest with one M6 x 10 0mm BHCS located at the front center of the press See Figure 2 1 2 5 Safety and Work Area Check 1 Check that the work area is well lighted Adjust t...

Страница 13: ...n this press determine the presence or absence of the 50mm 020 shim This shim is in addition to the 25 mm 010 that should always be present The TM42 is shipped from the factory for operation with U S...

Страница 14: ...h side Once removed the guard interlock switch will disconnect power to both the motor and clutch 2 Remove the push rod from the hole on the right side of the bolster plate If necessary remove any too...

Страница 15: ...tion 3 Setup and Operation 3 1 Termination Die Set Installation and Removal 3 2 Loading the Terminal Strip 3 3 Punch and Anvil Alignment 3 4 Feed Finger Adjustment 3 5 Forward Feed Adjustment 3 6 Back...

Страница 16: ...the emergency stop button located on the front of the control panel Termination Die Removal 1 Remove the press guards by removing the 2 M10 BHCS See Figure 1 4 located on the front bolster plate and...

Страница 17: ...feed finger clear and slide the terminator die onto the left locating plate 8 Attach the right locating plate and tighten the M5 BHCS 3 2 Loading the Terminal Strip CAUTION The specified terminal is p...

Страница 18: ...until the first terminal comes to rest centered above the anvil See Figure 3 7 11 Release the terminal drag and anti backup pins for non adjustment terminators or rotate the drag cam to engage the ter...

Страница 19: ...a carrier strip holes or by the tab between the insulation terminal section and the carrier strip 4 With a small screwdriver rotate the feed finger shaft CW to increase or CCW to decrease spring tensi...

Страница 20: ...nut See Figure 3 12 4 Adjust the M6 back feed adjustment screw to change the backstroke position of the feed finger 5 After the stroke is adjusted tighten the M6 hex jam nut 6 Verify the forward stro...

Страница 21: ...t of the punch plate See Figure 3 15 5 With a screwdriver turn the conductor adjusting screw located on the right side of the punch plate Rotating the adjusting screw clockwise one full turn will lowe...

Страница 22: ...ght comes on Pressing the Emergency Stop button disconnects power to the motor and the clutch The run light goes off NOTE To fully remove power to the press unplug the power cord from the press contro...

Страница 23: ...ase Date 08 08 02 UNCONTROLLED COPY Page 22 of 49 Revision H Revision Date 01 15 13 Section 4 Maintenance and Clutch Unit Service 4 1 Cleaning 4 2 Lubrication 4 3 Perishable Orders 4 4 Spare Orders 4...

Страница 24: ...ot use solvents to clean the guards Window cleaner and a soft cloth should be used If the guarding becomes scratched or scuffed replacement may be necessary 4 2 Lubrication Excluding clutch assembly A...

Страница 25: ...ked position See Figure 4 2 Insert the 10mm hex wrench into the socket head cap screw This screw is located in the center of the flywheel See Figure 4 1 This screw is spring loaded to prevent being le...

Страница 26: ...move the 5 0mm x 35 Long spiral pin from the clutch and crankshaft using a drive punch 10 Remove the 3 M6 x 16 Long SHSS socket head shoulder screw from the clutch plate 11 Pull the clutch solenoid as...

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