Hand Crimp Tool for Pitch SPOX Crimp Terminals
Doc. No: 6382819HM
Release Date: 04-25-17
UNCONTROLLED COPY
Page 2 of 7
Revision: D
Revision Date: 01-08-19
▲
Insulation Crimp Note
Due to the terminal’s insulation grip design or insulation
diameter range, this tool uses overlap form geometry in
the insulation punch. This produces an overlap insulation
crimp (A-620-compliant). Although the insulation punch
profile may appear lopsided, this is a normal condition for
this tool. See figure to the right. Some tools with multiple
crimp pockets may not have the overlap profile on all
pockets.
CRIMP SPECIFICATION
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Bell Mouth
Conductor Brush
mm
In.
mm
In.
5103
0.20-0.50 .008-.020 0.00-1.00 .000-.039
5263
50802
Terminal Series No.
Bend Up Bend Down Twist Roll
Seam
Degree Max.
Degree Max.
5263
4
2
8
8
Seam shall not be
open and no wire allowed
out of the crimping area
5103
4
4
3
8
50802
Terminal
Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
♦♦
Profile
Height (Ref.)
Width
(Ref.)
Height
(Ref.)
Width (Ref.)
AWG mm
2
mm
In.
mm In. mm
In.
mm
In.
N
Lb.
A B C D
5103
22
—
0.73-0.80 .029-.031 1.40 .055 1.68 .066
1.80
.071 44.48 10.0 X
24
—
0.67-0.74 .026-.029 1.40 .055 1.57 .062
1.80
.071 28.91 6.5
X
26
—
0.63-0.69 .025-.027 1.40 .055 1.42 .056
1.50
.059 17.79 4.0
X
28
—
0.61-0.67 .024-.026 1.40 .055 1.42 .056
1.50
.059 11.12 2.5
X
5263
22
—
0.73-0.80 .029-.031 1.40 .055 1.68 .066
1.80
.071 44.48 10.0 X
24
—
0.67-0.74 .026-.029 1.40 .055 1.57 .062
1.80
.071 28.91 6.5
X
26
—
0.63-0.69 .025-.027 1.40 .055 1.42 .056
1.50
.059 17.79 4.0
X
28
—
0.61-0.67 .024-.026 1.40 .055 1.42 .056
1.50
.059 11.12 2.5
X
50802
22
—
0.73-0.80 .029-.031 1.40 .055 1.68 .066
1.80
.071 44.48 10.0 X
24
—
0.67-0.84 .026-.029 1.40 .055 1.57 .062
1.80
.071 28.91 6.5
X
26
—
0.63-0.69 .025-.027 1.40 .055 1.42 .056
1.50
.059 17.79 4.0
X
28
—
0.61-0.67 .024-.026 1.40 .055 1.42 .056
1.50
.059 11.12 2.5
X
♦♦
To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are
recommended:
Profile A:
1.20-1.60mm (.047-.063”)
Profile B:
1.15-1.50mm (.045-.059”)
Profile C:
1.15-1.30mm (.045-.051”)
Profile D:
1.05-1.20mm (.041-.047”)
Tool Qualification Notes
1.
Pull force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimal crimp.
OVERLAP FORM
GEOMETRY
PUNCH
OVERLAP
INSULATION
CRIMP
WIRE
ANVIL
