molex 63827-8800 Скачать руководство пользователя страница 5

Hand Crimp Tool for Single Contact Terminal 

Doc No: ATS-6382788HM  Release Date: 06-04-15 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: A 

Revision Date: 06-04-15 

 

Maintenance 

It is recommended that each operator of the tool 

be made aware of, and responsible for, the 
following maintenance steps: 
 
1.

 

Remove dust, moisture and other 

contaminants with a clean brush, or soft, lint-
free cloth. 

2.

 

Do not use any abrasive materials that could 
damage the tool. 

3.

 

Make certain all pins; pivot points and 
bearing surfaces in the tool head are 
protected with a thin coat of high quality 
machine oil.  Do not oil excessively.  This 

tool was engineered for durability, but like any fine piece of equipment, it needs cleaning and lubrication for a 
maximum service life of trouble-free crimping.  The use of light oil, such as 30 weight automotive oil, every 
5,000 crimps or monthly, will significantly enhance the tool life and ensure a stable calibration.  See Figure 8A 
or 8B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams (for Manual Tools Only) 

(See Figure 11)

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 11. 

 

Warranty 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 

days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

Certification 

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 
 

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 

12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 

WIRE 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 8A 

Figure 8B 

Содержание 63827-8800

Страница 1: ...he 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Single Contact Terminal for S8 and T20 Socket Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A6...

Страница 2: ...eight Width Ref mm mm In mm In A B C 49869 0 50 1 35 1 45 0 053 0 057 2 10 2 20 0 083 0 087 X 0 75 1 45 1 50 0 057 0 059 X 0 85 1 45 1 55 0 057 0 061 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref mm2 mm In mm In N Lbs 49869 0 50 2 8 0 110 2 5 0 098 88 3 20 0 75 2 9 0 114 2 7 0 106 117 8 26 5 0 85 3 0 0 118 3 0 0 118 127 5 28 7 Tool Qualification Notes 1 Pu...

Страница 3: ... from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Crimp only the terminal listed in the prec...

Страница 4: ... the wire See Figure 6 and 7 9 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 11 Visually inspect the crimped terminal for proper crimp locatio...

Страница 5: ... slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or ex...

Страница 6: ...mp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the in...

Страница 7: ...n A Revision Date 06 04 15 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 8870 Tool Kit with Locator 1 3 63827 8875 Locator only REF ...

Страница 8: ...f 8 Revision A Revision Date 06 04 15 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 8870 63827 8870 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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