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Hand Crimp Tool for Single Contact Terminal 

Doc No: ATS-6382788HM  Release Date: 06-04-15 

UNCONTROLLED COPY

 

Page 3 of 8 

Revision: A 

Revision Date: 06-04-15 

ANVILS 

POWER 

CRIMP 

HEAD 

Figure 1 

PUNCHES 

M4 X 10 LONG 

BHCS 

M4 X 18 LONG

 

BHCS 

SWING 

LOCATOR 

OPEN 

PRESS DOWN 

ON THE BRASS 

PIVOT SHAFT 

LIFT UP ON 

THE LOCATOR 

Figure 2 

INSTALLATION

 

To install the Tool Kit into the Power Crimp Head follow the steps below: 
 

Anvils and Punches Installation

 

1.

 

Insert the Anvils into the bottom slots of the 
nest.  Install the M4 x 10 long BHCS and tighten 
in place. 

2.

 

Insert the Punches into the top slots of the nest.  
Install the M4 x 18 long BHCS and tighten in 
place.  See Figure 1. 

 

Locator Installation and Removal 

Follow the steps below to install or replace the 
locator.  See Figure 2. 
 

To install the locator

 

1.

 

Position the locator with the hole over the brass pivot shaft and snap it into place. 

 

To remove the locator 

1.

 

Open the crimp hand tool. 

2.

 

Swing the existing locator open and away from the hand tool. 

3.

 

Firmly press down on the brass pivot shaft with your thumb, 
while pulling the locator up.  Slip the locator off the top of the 
brass pivot shaft. 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of the 

closing stroke, the ratchet mechanism will release the handles, 
and the hand tool will spring open. 
 

Crimping Terminals 

1.

 

Crimp only the terminal listed in the preceding charts. 

2.

 

Turn the Locator Lock Latch down to unlock.  See Figure 3. 

3.

 

Swing the terminal locator away from the crimp tool 
shown in Figure 4.  Some terminals with large 

insulation grips may interfere with the crimp tooling 
when swinging the locator into position.  The terminal 
must then be loaded into the locator in the closed/crimp 
position.  See Figure 5. 

4.

 

Press down on the wire stop on the locator as shown in 
Figure1.  Insert the terminal into the proper nest 
opening.  Make sure when choosing the nest opening, 
it will correspond with the A, B or C profile on the hand 

tool. 

5.

 

Return the locator to its original position. 

6.

 

Turn the Locator Lock Latch up to lock.  Make sure that the terminal is visually centered over the punch. 

Figure 3 

LATCH LOCKED 

LATCH UNLOCKED 

Содержание 63827-8800

Страница 1: ...he 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Single Contact Terminal for S8 and T20 Socket Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A6...

Страница 2: ...eight Width Ref mm mm In mm In A B C 49869 0 50 1 35 1 45 0 053 0 057 2 10 2 20 0 083 0 087 X 0 75 1 45 1 50 0 057 0 059 X 0 85 1 45 1 55 0 057 0 061 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref mm2 mm In mm In N Lbs 49869 0 50 2 8 0 110 2 5 0 098 88 3 20 0 75 2 9 0 114 2 7 0 106 117 8 26 5 0 85 3 0 0 118 3 0 0 118 127 5 28 7 Tool Qualification Notes 1 Pu...

Страница 3: ... from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Crimp only the terminal listed in the prec...

Страница 4: ... the wire See Figure 6 and 7 9 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 11 Visually inspect the crimped terminal for proper crimp locatio...

Страница 5: ... slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or ex...

Страница 6: ...mp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the in...

Страница 7: ...n A Revision Date 06 04 15 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 8870 Tool Kit with Locator 1 3 63827 8875 Locator only REF ...

Страница 8: ...f 8 Revision A Revision Date 06 04 15 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 8870 63827 8870 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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