Hand Crimp Tool for Single Contact Terminal
Doc No: ATS-6382788HM Release Date: 06-04-15
UNCONTROLLED COPY
Page 2 of 8
Revision: A
Revision Date: 06-04-15
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design
and/or insulation diameter range, this tool
uses “overlap” form geometry in the
insulation punch. This produces an overlap
insulation crimp (A620 – compliant). While
the insulation punch profile may appear
“lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the
“overlap” profile on all pockets).
CONDITIONS:
After crimping, the conductor profiles should measure the following (See notes below).
Terminal Series No.
Bell mouth
Conductor Brush
Bend up Bend Down
Twist Roll
mm
In.
mm
In.
Degrees Max.
Degrees Max.
49869
0.30 – 0.60 .012 – 0.024 0.30 – 0.80 .012 – 0.031
3
3
3
5
Terminal Series No.
Wire Size
Conductor Crimp
Profile
Height
Width (Ref)
mm²
mm
In.
mm
In.
A
B
C
49869
0.50
1.35 – 1.45 0.053 – 0.057
2.10 – 2.20 0.083 – 0.087
X
0.75
1.45 – 1.50 0.057 – 0.059
X
0.85
1.45 – 1.55 0.057 – 0.061
X
Terminal Series No.
Wire Size
Insulation Crimp
Pull Force Minimum
Height (Ref) Width (Ref)
mm
2
mm
In.
mm
In.
N
Lbs
49869
0.50
2.8 0.110 2.5 0.098
88.3
20
0.75
2.9 0.114 2.7 0.106
117.8
26.5
0.85
3.0 0.118 3.0 0.118
127.5
28.7
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
