molex 63827-8800 Скачать руководство пользователя страница 1

Hand Crimp Tool for Single Contact Terminal 

Doc No: ATS-6382788HM  Release Date: 06-04-15 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 06-04-15 

INSULATION 

CRIMP 

 

STRIP LENGTH 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

SEAM 

BELL MOUTH 

WIRE 

CONDUCTOR 

BRUSH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63827-8870

 

Hand Crimp Tool 

Order No. 63827-8800

 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: Single Contact Terminal for S8 and T20 Socket 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A620 (1) 

Terminal Insulation 

Maximum (2) 

Reel Form Only (3)  mm²  Type 

mm 

In. 

mm 

In. 

mm 

In. 

49869 

49869-9102 

0.50 

AVS 

2.0 – 2.1  0.078 – 0.083 

2.2 

0.087 

5.0 – 5.5  0.20 – 0.22 

0.75  FLRY-A  1.7 – 1.9  0.067 – 0.075 
0.85 

AVS 

2.1 – 2.3  0.083 – 0.091 

(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. 

(2) Overall insulation OD specification for terminal. 
(3) The terminals above are reeled parts only.  Customer to cut off terminal from reel: 0.30 mm (.012”) maximum 

 

DEFINITION OF TERMS 

 
 

 
 
 
 

 
 
 
 

 
 
 

TYPE 4C 

Содержание 63827-8800

Страница 1: ...he 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Single Contact Terminal for S8 and T20 Socket Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A6...

Страница 2: ...eight Width Ref mm mm In mm In A B C 49869 0 50 1 35 1 45 0 053 0 057 2 10 2 20 0 083 0 087 X 0 75 1 45 1 50 0 057 0 059 X 0 85 1 45 1 55 0 057 0 061 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref mm2 mm In mm In N Lbs 49869 0 50 2 8 0 110 2 5 0 098 88 3 20 0 75 2 9 0 114 2 7 0 106 117 8 26 5 0 85 3 0 0 118 3 0 0 118 127 5 28 7 Tool Qualification Notes 1 Pu...

Страница 3: ... from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Crimp only the terminal listed in the prec...

Страница 4: ... the wire See Figure 6 and 7 9 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 11 Visually inspect the crimped terminal for proper crimp locatio...

Страница 5: ... slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or ex...

Страница 6: ...mp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the in...

Страница 7: ...n A Revision Date 06 04 15 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 8870 Tool Kit with Locator 1 3 63827 8875 Locator only REF ...

Страница 8: ...f 8 Revision A Revision Date 06 04 15 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 8870 63827 8870 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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