Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0638259400 - HAND CRIMP TOOL
Contact us: [email protected] Website: www.integrated-circuit.com
Hand Crimp Tool For Wire to Motor Crimp Terminals
Doc No: ATS-6382594HM
Release Date: 09-04-13
UNCONTROLLED COPY
Page 3 of 6
Revision: A
Revision Date: 09-04-13
WIRE
INSULATION
PUNCH
TERMINAL
WIRE STOP BLADE
Figure 3
Figure 2
WIRE
TERMINAL
LOCATOR
INSULATION
PUNCH
INSULATION ANVIL
WIRE STOP
BLADE
CONDUCTOR ANVIL
CONDUCTOR
PUNCH
5.
Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the
wire stop blade. See Figure 2. Align the wire so that it is parallel and sitting into the terminal. Maintain a
light and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the
wire.) Be sure to hold the wire in place until the terminal is fully crimped. See Figure 3.
6.
Close the tool until the ratchet releases.
7.
Carefully remove the crimped terminal.
Note:
To maintain good brush control and a consistent bell mouth the crimping instructions must be followed.
Note:
The tamper proof ratchet action will not release the tool until it has been fully closed.
Note:
To maintain good brush control and a consistent bell mouth the crimping instructions must be followed.
Terminal Locator Replacement/Change Over
This section describes the procedure for changing locators.
Removal
1.
With the tool in the open position, pivot the terminal locator
outward.
2.
Remove the M4 BHCS. See Figure 4.
Installation
1.
Place the proper locator, (See Chart on page 2), on the hand tool.
Install the M4 BHCS. See Figure 4.
2.
Tighten the screw enough to hold the locator. Make sure the
locator can still float freely with hand pressure.
M4 BHCS
PIVOT LOCATOR
Figure 4
4 / 7
4 / 7
