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Manual Illustrated by Gontarz Design Studio

Assembly Manual

MILL ONE

Содержание MILL ONE

Страница 1: ...Manual Illustrated by Gontarz Design Studio Assembly Manual MILL ONE ...

Страница 2: ...fore beginning a cutting job ensure the router trimmer runs properly Immediately disable the tool if visible vibration or wobble occurs This might indicate a damaged tool or an improperly installed bit 12 Make sure the bit in not contacting the workpiece before the router trimmer tool is turned on 13 Do not leave the machine running unattended the machine should only be operated with the operator ...

Страница 3: ...x M5 W 12x M5 N 10x M5 NE 6x P AM 5x SM 3x AR 200 1x AR 400 2x LS 400 2x LS 200 1x P RM 1x P EH 1x F B 1x F L 1x F R 1x F F 1x F AC 1x P FB 4x G XZ 1x 2 2 5 4 Tools 6 Phillips Allen Keys 10mm Wrench G Y 1x E ARD 1x E CNC 1x E HJ 6x E SDH 3x E SDC 3x E C 3x E W 2x E J 1x P PH 1x LIST OF PARTS ...

Страница 4: ...mbly Take note that one of the three plastic nut holders P NH is a different colour and is not the same as the one depicted It s still assembled the same way but is specially used for Step 2 3x P NH 3x A N 3x M3 15 6x M3 N 6x 2 5 Allen ...

Страница 5: ...STEP 2 XZ Gantry Assembly G XZ 1x M5 25 2x M5 N 2x This is the mirrored lead screw nut assembly Check that the M5 nuts are properly fitting into the nut traps 4 Allen ...

Страница 6: ...STEP 3 Y Gantry Assembly G Y 1x M5 25 2x M5 N 2x 4 Allen ...

Страница 7: ...STEP 4 XZ Gantry Assembly M5 25 4x VB 4x M5 W 4x M5 N 2x M5 NE 2x Match the eccentric nuts M5 NE to the larger holes and the regular nuts M5 N to the smaller holes 4 Allen 10mm Wrench ...

Страница 8: ...STEP 5 XZ Gantry Assembly Match the eccentric nuts M5 NE to the larger holes and the regular nuts M5 N to the smaller holes M5 25 4x VB 4x M5 W 4x M5 N 2x M5 NE 2x 4 Allen 10mm Wrench ...

Страница 9: ...STEP 6 Y Gantry Assembly Match the eccentric nuts M5 NE to the larger holes and the regular nuts M5 N to the smaller holes M5 25 4x VB 4x M5 W 4x M5 N 2x M5 NE 2x 4 Allen 10mm Wrench ...

Страница 10: ...STEP 7 Mounting the Motors to the Rails 3x P AM 3x SM 3x M3 8 12x Make sure that the motor connector is facing downwards 2 5 Allen ...

Страница 11: ...STEP 8 Mounting the Motors to the Rails 2x 1x AR 200 1x AR 400 2x M8 15 6x 6 Allen ...

Страница 12: ...STEP 9 Attaching X Lead Screw to XZ Gantry SC 1x LS 400 1x Make sure to push coupler all the way onto lead screw before tightening 2 Allen ...

Страница 13: ...10 Attaching the X Rail to the XZ Gantry Make sure to push coupler all the way onto motor shaft before tightening 2 Allen 10mm Wrench Rotate the eccentric nuts M5 NE until gantry slides onto the rail easily ...

Страница 14: ...e X Rail to the XZ Gantry P AM 1x M8 15 2x Rotate the eccentric nuts M5 NE to tighten the grip of the wheels on the rail Tighten until you can no longer rotate the V Groove bearings VB with your fingers 10mm Wrench 6 Allen ...

Страница 15: ...STEP 12 Attaching Z Lead Screw to XZ Gantry SC 1x LS 200 1x Make sure to push coupler all the way onto lead screw before tightening 2 Allen ...

Страница 16: ...13 Attaching the Z Rail to the XZ Gantry Make sure to push coupler all the way onto motor shaft before tightening Rotate the eccentric nuts M5 NE until gantry slides onto the rail easily 2 Allen 10mm Wrench ...

Страница 17: ...ating the V Groove Bearings on the XZ Gantry Rotate the eccentric nuts M5 NE to tighten the grip of the wheels on the rail Tighten until you can no longer rotate the V Groove bearings VB with your fingers 10mm Wrench ...

Страница 18: ...STEP 15 Attaching Lead Screw to Y Gantry SC 1x LS 400 1x Make sure to push coupler all the way onto lead screw before tightening 2 Allen ...

Страница 19: ... 16 Attaching the Y Rail to the Y Gantry Rotate the eccentric nuts M5 NE until gantry slides onto the rail easily Make sure to push coupler all the way onto motor shaft before tightening 2 Allen 10mm Wrench ...

Страница 20: ...he Y Rail to the Y Gantry P AM 1x M8 15 2x Rotate the eccentric nuts M5 NE to tighten the grip of the wheels on the rail Tighten until you can no longer rotate the V Groove bearings VB with your fingers 10mm Wrench 6 Allen ...

Страница 21: ...STEP 18 Attaching the Router Mount P RM 1x M8 15 2x M8 25 2x M8 N 2x 6 Allen The bottom of the mount P RM should be the side that is more flush with the bottom of the aluminum rail AR 200 ...

Страница 22: ...STEP 19 Attaching Y Gantry to Frame M8 25 4x M8 N 4x F B 1x F F 1x 6 Allen ...

Страница 23: ...STEP 20 Attaching XZ Gantry to Frame M8 25 4x M8 N 4x F R 1x F L 1x 6 Allen ...

Страница 24: ...STEP 21 Attaching the Assemblies ...

Страница 25: ...STEP 22 Attaching Frame Brackets and Acrylic Shield F AC 1x M8 25 16x P FB 4x M8 N 16x Twist on nuts and bolts on all corners loosely then tighten on a flat surface 6 Allen ...

Страница 26: ...STEP 23 Combining the Arduino and CNC Shield E ARD 1x E CNC 1x ...

Страница 27: ...STEP 24 Attaching the Header Jumpers E HJ 6x ...

Страница 28: ...STEP 25 Attaching Motor Cables Z X Y E C 3x Make sure the black wire is oriented as depicted ...

Страница 29: ...STEP 26 Attaching Stepper Driver Chips 3x 3x E SDH 3x E SDC 3x ...

Страница 30: ...ers should be tuned using the potentiometer on the front so that the flat edge on the dial faces to the left this gives the stepper motors on the Mill One the right amount of power to run effectively If further tuning is required turning the flat either counterclockwise or clockwise will increase or decrease the motor power respectively Phillips ...

Страница 31: ...STEP 28 Attaching Wires to the DC Power Socket E W 2x Phillips Ensure polarity is correct to avoid damage to electronics ...

Страница 32: ...STEP 29 Placing Boards into Electronics Holder P EH 1x ...

Страница 33: ...STEP 30 Feeding Wires Through Slots Attaching DC Jack Z X Y E J 1x Phillips Ensure polarity is correct to avoid damage to electronics ...

Страница 34: ...STEP 31 Securing the DC Jack P PH 1x Some machines may not need this step as the DC Jack E J should fit snugly ...

Страница 35: ...STEP 32 Attaching Electronics to Motors Z X Y ...

Страница 36: ...STEP 33 Assembled Mill One Your Mill One is now fully assembled Don t plug in your power brick yet simply connect the USB cable to your computer and continue onto the next steps ...

Страница 37: ...INSTALLING FIRMWARE Open your favourite web browser and navigate to the Resources tab of our website On the Resources page under the Software heading you should notice a link to the Firmware ...

Страница 38: ...If you re using an apple product your first step will be to download the driver linked on the page This will ensure that plugging in your Arduino doesn t cause any issues ...

Страница 39: ...nce you run the package in the downloaded folder the driver will install You will be prompted to restart your computer once the restart has completed you should return to the Firmware page of our website ...

Страница 40: ...ll want to click to download the Grbl 1 1v with default settings for the Sienci Mill One firmware You ll also want to download the latest Arduino IDE onto your computer select your operating system to download the appropriate package ...

Страница 41: ...Open the Arduino IDE once it s installed Once open navigate to File Open ...

Страница 42: ...ould find a folder for the GRBL download in your downloads folder Navigate through the folders until you find grblUpload ino double click it to open it This is the code that needs to be uploaded to the Arduino ...

Страница 43: ... uploading the code is to include the Grbl library Go to Sketch Install Library Add zip Library then navigate back to your downloads folder Once again open the Grbl folder then navigate through and double click on the grbl zip file ...

Страница 44: ...The Arduino IDE should confirm that the Library was added and you will now be able to upload the code to the Arduino Check in the Tools tab that you ve selected your board to be the Arduino Uno ...

Страница 45: ...Also check that the proper port is selected Then click Upload on the IDE to upload the code ...

Страница 46: ...The IDE should confirm that the code is done uploading To confirm that the code was implemented correctly go to Tools then open up the Serial Monitor ...

Страница 47: ...ming comfortable with a CAM software as well as find a program which will send the g code to your machine For our software recommendations you can navigate back to the Software heading on the Resources page of our website For additional resources be sure to check out our other hardware resources as well as request to join our user Facebook group where you can ask questions find answers and interact ...

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