Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female
Doc No: ATS-6382519HM Release Date: 01-24-12
UNCONTROLLED COPY
Page 2 of 8
Revision: A
Revision Date: 01-24-12
ANVILS
POWER
CRIMP
HEAD
Figure 1
PUNCHES
M4 X 10 LONG
BHCS
M4 X 18 LONG
BHCS
CRIMP SPECIFICATION
Terminal Series No.
Bell Mouth
Bend up Bend down Twist Roll
Conductor Brush
mm
In.
Degree
Degree
mm
In.
98012
0.35-0.70 .014-.028
3
3
4
8
0.20-1.00 .008-.039
98014
0.35-0.70 .014-.028
3
3
4
8
0.20-1.00 .008-.039
Seam
Seam shall not be open and no wire allowed out of the crimping area
CONDITIONS:
After crimping, the conductor profiles should measure the following (See notes below).
Terminal Series No.
Wire Size
Conductor
Pull Force
Minimum
Profile
Crimp Height
Crimp Width
AWG
mm
2
mm
in.
mm
in.
N
Lb.
A B C
98012
-
0.50 1.25-1.35 .049-.053 2.05-2.25 .081-.089 75 16.9 X
-
0.75 1.35-1.45 .053-.057 2.05-2.25 .081-.089 90 20.2
X
-
1.00 1.40-1.50 .055-.059 2.09-2.29 .082-.090 120 27.0
X
98014
-
0.50 1.25-1.35 .049-.053 2.05-2.25 .081-.089 75 16.9 X
-
0.75 1.35-1.45 .053-.057 2.05-2.25 .081-.089 90 20.2
X
-
1.00 1.40-1.50 .055-.059 2.09-2.29 .082-.090 120 27.0
X
Terminal
Series No.
Single Wire Seal
Seal Crimp
Crimp Height
Crimp Width
Order No.
Color
mm
In.
mm
In.
98012
♦
024624A
Green
3.90-4.10
.154-.161
3.90-4.10
.154-.161
98014
♦
This wire seal is a Ford product and not a Molex product. Contact Ford for information on ordering this part.
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow
the steps below:
Anvils and Punches Installation
1.
Insert the Anvils into the bottom slots of the nest.
Install the M4 x 10 long BHCS and tighten in place.
2.
Insert the Punches into the top slots of the nest.
Install the M4 x 18 long BHCS and tighten in place.
See Figure 1.
