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Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals 

Doc No: ATS-638239100 

Release Date: 04-11-12 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 04-11-12 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

 

Locator Replacement 

 
See the parts list on the last page of this document for the 
proper locator order number.  Follow the steps below to 
replace the locator. 
 
1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown in Figure 7A 
with your thumb and index finger.  The lower tabs of 
the locator should disengage from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The top locator 
hooks should slip out of the top slots easily.  See 
Figure 7A. 

4.

 

To reinstall the new locator, make sure the hand tool is in the open position. 

5.

 

Press the red insert down as far as it will go as shown in Figure 7B. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
6.

 

Holding onto the lower part of the locator with your thumb and index finger, insert the locators top hooks (2) 
into the hand tool top slots. 

7.

 

Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool.  To secure the 
locator into place, the lower tabs must snap into 
place on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling if using the left handed application along with 
the locator.  Follow the steps below: 

TERMINAL 

Figure 6

 

WIRE 

WIRE STOP 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 9 

Содержание 63823-9100

Страница 1: ...s for comfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right or left handed operation This tool is IPC WHMA A 620 Class 2 compliant SCOPE Products 36P Robot Connector Plug and Receptacle Terminals for 16 18 and 19AWG wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel AWG mm ...

Страница 2: ...20 0 12 0 13 3 10 120 127 0 29 18 0 90 2 60 2 80 0 10 0 11 88 2 20 19 0 75 2 60 2 80 0 10 0 11 78 18 CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not crimp hardened objects as damage can occur to the tool frame and or crimp dies Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelin...

Страница 3: ...gure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open th...

Страница 4: ... 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locators top hooks 2 into the hand tool top ...

Страница 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand t...

Страница 6: ...d tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated ru...

Страница 7: ...12 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 04 11 12 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63823 9100 Hand Crimp Tool Figure 13 1 63823 9175 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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