Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals
Doc No: ATS-638239100
Release Date: 04-11-12
UNCONTROLLED COPY
Page 3 of 7
Revision: A
Revision Date: 04-11-12
PRE-STRIPPED WIRE
TERMINAL
Figure 5
TERMINAL
WIRE AGAINST
THE WIRE STOP
WIRE
TERMINAL
Figure 3
LOCATOR
PUSHED THRU
TOOLING
TERMINAL
RELEASE
LOCATOR
BUTTON
LOCATOR
BUTTON
PUSHED IN
Crimping Terminals
1.
Select the desired terminal listed in the preceding charts.
2.
Make sure the center of the locator is in the down position. With the locator attached, push the locator button
on the back of the hand tool to bring the locator forward through the tooling. See Figure 2.
3.
While holding the locator button in, load the terminal into the proper nest opening in the locator based on the
wire gauge or terminal type markings on the hand tooling. See Figure 3.
4.
Release the locator button, allowing the locator to return to the crimping
position.
5.
Close the tool handle until the first ratchet position engages. See Figure
4.
6.
Insert the properly stripped wire through the terminal and against the
wire stop. See Figure 5.
7.
Crimp the terminal by squeezing the tool handles until the ratchet
mechanism cycle has been completed. Release the handles to open
the jaws.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
8.
Remove the crimped terminal from the terminal locator by pulling on the wire.
9.
Visually inspect the crimped terminal for proper crimp location.
10.
On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed. Those wires
should be inserted with the hand tool in the open position. Insert the wire above the terminal in the punch and
against the wire stop then close the tool. See Figure 6.
PARTIALLY
CLOSE HANDLE
TOOLING
PARTIALLY
CLOSED
Figure 4
FIRST RATCHET
POSITION
OPEN
POSITION
