Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals
Doc No: ATS-638239100
Release Date: 04-11-12
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 04-11-12
▲
Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap”
form geometry in the insulation punch. This
produces an overlap insulation crimp (A620 –
compliant). While the insulation punch profile may
appear “lopsided”, this is a normal condition for this
tool. See figure to the right.
CRIMP SPECIFICATIONS
After crimping, the crimped terminals should
measure as follows:
Terminal
Series No.
Wire Size
Conductor Crimp
Profile
Height (Ref.)
Width (Ref.)
AWG mm
2
mm
In.
mm
In.
“16” “19-18”
503195
503196
16
1.30 1.38 – 1.48 .054 – .058
2.20 .087
X
18
0.90 1.21 – 1.31 .048 – .052
X
19
0.75 1.18 – 1.28 .046 – .050
X
Terminal
Series No.
Wire Size
Insulation Crimp
Pull Force
Minimum
Height (Ref.)
Width (Ref.)
AWG mm
2
mm
In.
mm
In.
N
Lb.
503195
503196
16
1.30 3.00 – 3.20 0.12 – 0.13
3.10 .120
127.0 29
18
0.90 2.60 – 2.80 0.10 – 0.11
88.2
20
19
0.75 2.60 – 2.80 0.10 – 0.11
78
18
CAUTION:
Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as
damage can occur to the tool frame and/or crimp dies.
Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual
as Reference Only. Due to the wide range of
wires, strands, insulation diameters, and
durometer available, actual crimp height
measurements may very slightly. An occasional,
destructive, pull force test should be performed to
check hand tool crimp. Pull Force value must
exceed the minimum pull force specification.
OPERATION
Open the tool by squeezing the handles together.
At the end of the closing stroke, the ratchet
mechanism will release the handles and the hand
tool will spring open. See Figure 1.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1
