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MOHAWK MODELS SYSTEM IA & SYSTEM IA-10

CONTENTS

TEXT

PAGE

APPENDAGES

SPECIFICATIONS

PACKING LIST

RECOMMENDED TOOL LIST

BEFORE INSTALLING A LIFT / WEJ-IT INSTALLATION

INSTALLATION INSTRUCTIONS

7-8

SAFETY TIPS

LIFT FINAL CHECKOUT

2-POST LIMITATIONS AND ADAPTER USAGE

PRE-OPERATION CHECKS AND LIFT PROCEDURES

MAINTENANCE PROCEDURES

CHAIN INSPECTION AND MAINTENANCE

CABLE INSPECTION AND MAINTENANCE

15-16

TROUBLE SHOOTING

ELECTRICAL RATINGS CHART………………………………………………………..19
SERVICE CHART

MAINTENANCE CHART

FIGURES / DIAGRAMS

FIGURE

PAGE

FLOOR MODIFICATION

BAY SIGHT LAYOUT / INSTALLATION DIMENSIONS

CARRIAGE STOP ASSEMBLY

WEJ-IT INSTALLATION

4,5,6

25-27

POST-LEVELING

POST-SHIMMING

8,8A

29,30

BLEEDER VALVE ASSEMBY

CYLINDER SHIMS

CENTERING VEHICLE / BASE PLATE DETAIL

UNEVEN FLOORS

SPECIAL LIFTING PADS

POWER UNIT

CHAIN BREAK SAFETY CABLE

LIFTING PAD PROCEDURES

PARTS

FIGURE

PAGE

ISOMETRIC FINAL ASSEMBLY

MAN257A

MAIN SIDE ASSEMBLY

MAN256

OFF SIDE ASSEMBLY

009-030-004 42

CARRIAGE ARM LOCK ASSEMBLY…………………………………………………..MAN222A………………………43

HYDRAULIC SYSTEM

MAN201

CARRIAGE ASSEMBLY

009-030-005

LOCK BODY ASSEMBLY

009-030-006

YOKE ASSEMBLY

MAN204

HEIGHT ADAPTER & BRACKET / CYLINDER CLAMPS

MAN205

CARRIAGE / SWING ARMS / SLIDERS / LIFTING PADS

MAN253

LEG WELDMENT / LINE SUPPORTS / CARRIAGE STOPS

MAN207

TAG & DECAL LOCATIONS

MAN228

MAIN SIDE CYLINDER ASSEMBLY

MAN209

OFF SIDE CYLINDER ASSEMBLY

MAN210

BLEEDER VALVE ASSEMBLY

MAN213

SMALL PARTS BAG

MAN231

PARTS BOX

MAN232

CHAIN COVER ASSEMBLY

009-010-062

DIVERTER VALVE ASSEMBLY

MAN235

NEW SLAB RECOMMENDATIONS

PAGE

SLAB REQUIREMENTS & NEW SLAB RECOMMENDATIONS

58-66

ALI WARNING, CAUTION AND SAFETY MESSAGES

67-69

ALL INFORMATION, ILLUSTRATIONS, AND SPECIFICATIONS IN THIS MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF PRINTING. WE RESERVE THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE.

Содержание IA

Страница 1: ...stem IA 9 000 LB CAPACITY TWO POST System IA 10 10 000 LB CAPACITY TWO POST VEHICLE LIFT MANUAL INSTALLATION OPERATION MAINTENANCE PARTS Standard Mohawk Models System IA and System IA 10 MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIL SERVICE MOHAWKLIFTS COM System IA 10 12 18 2013 doc Rev D...

Страница 2: ... electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 6 To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline WARNING Risk of Explosion This equipment has internal arcing and sparking parts which should not be exposed to flammable vapors This equipment is only suitable ...

Страница 3: ...lift are to be used on this lift only Accessories from other lifts are not acceptable and could result in injury to the user If attachments accessories or configuration modifying components are used on this lift and if they are not certified for use on this lift then the certification of this lift shall become null and void Contact the participant Mohawk Resources Ltd for information pertaining to...

Страница 4: ... injury to the user NOTICE In the event that the ceiling height or hydraulic line height is reduced less than the standard heights recommended for the lift an OVERHEAD SHUT OFF DEVICE MUST BE EMPLOYED Note that underground hydraulic lines are available but the ceiling height must still be adequate to provide clearance for the tallest lifted vehicle Ensure that the whole fleet of vehicles is review...

Страница 5: ... Here Please have this unit s model and serial number when calling for service Model Number ______________________ Serial Number ______________________ OR CONTACT MOHAWK RESOURCES LTD 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service MOHAWKLIFTS com ...

Страница 6: ...ing laboratory NRTL in accordance with ANSI UL 201 The manufacturer s production facility must meet quality control requirements as set forth in the ANSI Z34 1 1987 and the ALI ETL Automotive Lift Certification Program Procedural Guide All manufacturer provided instructions manuals and operator safety documents must meet the requirements of the ANSI ALI ALCTV 2011 and ANSI UL 201 Lifts meeting the...

Страница 7: ...IN THE UNITED STATES OF AMERICA AND CANADA CONTACT MOHAWK RESOURCES LTD FOR SPECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES THIS WARRANTY DOES NOT COVER NORMAL SURFACE WEAR ITEMS ITEMS SUBJECT TO ABRASION OR ITEMS USED IN A CORROSIVE ENVIRONMENT SOME ITEMS ON LIFT ARE SUBJECT TO NORMAL WEAR AND TEAR AND ARE NOT COVERED UNDER THIS WARRANTY STRUCTURAL COMPONENTS ALL LIFTS S...

Страница 8: ...RTS FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS CUSTOM LIFTS AND OPTIONS ALL CUSTOM LIFTS AND OR CUSTOM OPTIONS ARE GUARANTEED ON A CASE BY CASE BASIS CONSULT MOHAWK FACTORY FOR DETAILS ON SPECIFIC CUSTOM LIFTS AND OR OPTIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER ...

Страница 9: ... CHAIN BREAK SAFETY CABLE 15 37 LIFTING PAD PROCEDURES 16 38 PARTS FIGURE PAGE ISOMETRIC FINAL ASSEMBLY MAN257A 40 MAIN SIDE ASSEMBLY MAN256 41 OFF SIDE ASSEMBLY 009 030 004 42 CARRIAGE ARM LOCK ASSEMBLY MAN222A 43 HYDRAULIC SYSTEM MAN201 44 CARRIAGE ASSEMBLY 009 030 005 45 LOCK BODY ASSEMBLY 009 030 006 46 YOKE ASSEMBLY MAN204 47 HEIGHT ADAPTER BRACKET CYLINDER CLAMPS MAN205 48 CARRIAGE SWING ARM...

Страница 10: ...URVEY OF THE SIGHT AND OR THE POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB SECTION SIMPLY STATED FOR OPTIMUM LEVEL LIFTING THE EQUIPMENT AT BEST CAN LIFT ONLY AS LEVEL AS THE FLOOR ON WHICH IT IS LOCATED AND SHOULD NOT BE EXPECTED TO COMPENSATE FOR DRASTIC FLOOR SLOPE DIFFERENCES THIS EQUIPMENT MUST BE INSTALLED ON A LEVEL CONCRETE FLOOR WITH A MINIMUM THICKNESS OF 4 1 2 THE CONCRETE MUST BE A...

Страница 11: ...DETERMINED BY THE TYPE LENGTH WIDTH HEIGHT OF VEHICLE BEING SERVICED WEJ IT ANCHOR SPECIFICATIONS LENGTH DRILL DEPTH DRILL SIZE DRILL SIZE MIN MAX TORQUE 5 IN THRU 3 4 IN 775 IN 787 IN SEE ANCHOR SPECS PRE EXISTING FLOOR REQUIREMENTS MINIMUM THICKNESS MINIMUM COMPRESSIVE STRENGTH MINIMUM AGING 4 1 2 IN 4000 P S I 28 DAYS DO NOT INSTALL ANY MOHAWK LIFT ON ANY SURFACE OTHER THAN CONCRETE CONFORMING ...

Страница 12: ...HIM BAG 1 284 009 010 071 SMALL PARTS BAG 1 281 009 010 114 SWING ARM PIN 4 600 670 002 WEJ IT ANCHOR 3 4 x 5 16 284 009 010 071 SMALL PARTS BAG CONTENTS 171 600 640 019 BOLT 1 4 20 X 1 1 2 10 258 600 690 005 LOCK NUT 1 4 20 NC 10 259 600 710 004 WASHER 1 4 SAE FLAT 8 621 600 710 014 WASHER 1 3 8 SAE FLAT 8 021 601 310 005 BREATHER CAP 1 094 601 420 011 FITTING DOUBLE MALE UNION 6 JIC 4 409 601 71...

Страница 13: ...ENCH AS NEEDED 1 SNAP RING PLIERS AS NEEDED 1 VICE GRIPS AS NEEDED 2 IN CRESCENT WRENCH AS NEEDED 1 4 FT BUBBLE LEVEL VERIFY LEVEL ASSEMBLY 1 PRY BAR MOVING HEAVY ITEMS 1 TIN SNIPS PACKAGING BANDING 1 CHALK LINE FLOOR LAYOUT 1 SOAP STONE FLOOR LAYOUT 1 25 FT TAPE MEASURE FLOOR LAYOUT SQUARING POST 1 MEDIUM HAMMER WEJ IT ANCHORS 1 HAMMER DRILL DRILLING CONCRETE 1 DRILL BIT 3 4 INCH DRILLING CONCRET...

Страница 14: ...SPECIAL ORDERS SPECIFICATIONS REFERENCE ALL SPECIFICATIONS PRIOR TO INSTALLING A LIFT WARNING BEFORE DRILLING THE MOUNTING HOLES ALL ANCHORS MUST BE A MINIMUM OF 6 INCHES AWAY FROM ANY EXPANSION SEAMS CONTROL JOINTS OR OTHER INCONSISTENCIES IN THE CONCRETE REFER TO ANCHOR MANUFACTURER SPECIFICATIONS FOR SPECIFIC INFORMATION CONCERNING EDGE DISTANCES AND BOLT TO BOLT DISTANCE REQUIREMENTS REFER TO ...

Страница 15: ...MAN201 ASSEMBLE TWO OF THE DOUBLE LINE CLIPS TO THE CENTER SPAN OF THE OVERHEAD LINES APPROXIMATELY 3 INCHES FROM THE DOUBLE UNIONS ASSEMBLE THE TWO OVERHEAD LINE SUPPORT BRACKETS TO THE TOP OF THE MAIN AND OFF SIDE POST ERECT THE OVERHEAD HYDRAULIC LINE ASSEMBLIES ROUTE THE LINES THROUGH THE TOP OF EACH POST ASSEMBLE THE LINES TO THE HYDRAULIC CONNECTIONS AT THE TOP OF EACH POST SECURE THE LINES ...

Страница 16: ...SIDE TO SIDE USING A BUBBLE LEVEL LEVEL THE OFF SIDE POST FRONT TO REAR USING A BUBBLE LEVEL SET THE POST PARALLEL TO THE MAIN SIDE POST USING A MEASURING TAPE MEASURING FROM THE EDGE OF THE MAIN SIDE CHANNEL TO THE EDGE OF THE OFF SIDE CHANNEL AT THE BASE AND AT THE TOP OF THE POST THE MEASUREMENT AT THE TOP OF THE POST MUST BE THE SAME AS THE MEASUREMENT AT THE BASE OF THE POST AT THIS TIME PERF...

Страница 17: ... GREASE AND OIL PERFORM THE PRE OPERATION CHECK LIST PER INSTRUCTIONS BEFORE RAISING VEHICLE TO DESIRED HEIGHT BEFORE DRIVING VEHICLE INTO THE BAY POSITION ARMS AND SUPPORTS TO PROVIDE UNOBSTRUCTED CLEARANCE DO NOT HIT OR RUN OVER LIFT ARMS ADAPTERS OR AXLE SUPPORTS THIS COULD DAMAGE LIFT OR VEHICLE LOAD VEHICLE ON LIFT CAREFULLY POSITION LIFT SUPPORTS TO CONTACT AT THE VEHICLE MANUFACTURER S RECO...

Страница 18: ...E ENGAGING ON BOTH POSTS AS LIFT IS RAISING LIFT IS NOT DRIFTING DOWN WHEN RAISED RAISE LIFT THEN STOP AND VERIFY DRIFT DOWN OF CYLINDERS NO VIBRATIONS FROM LOOSE CLAMPING ETC RELEASE LOCKS AND LOWER UNIT VERIFY THE FOLLOWING PROPER SYNCHRONIZATION OF LIFT ARMS UNIT IS LOWERING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS NO LEAKS PRESENT AT ANY FITTING JUNCT...

Страница 19: ...ICLES AS A RULE OF THUMB THE VEHICLE LENGTH ON A 2 POST MUST BE LIMITED TO 4 TIMES THE LENGTH OF THE ARM SPREAD TO RAISE IT THE CENTER OF GRAVITY ON THIS VEHICLE MUST LIE BETWEEN THE LIFTING PADS TO ACCOMPLISH THIS NOTE THAT SOME VEHICLES PER VEHICLE MANUFACTURER GUIDELINES ARE NOT TO BE RAISED BY THE FRAME REFER TO VEHICLE MANUFACTURER GUIDELINES FOR PROPER LIFTING TECHNIQUES THIS LIFT IS NOT INT...

Страница 20: ... ARE LOCATED AT EACH CORNER OF THE CARRIAGE CENTERING OF VEHICLE IS ACHIEVED WHEN ALL 4 CAM FOLLOWER BEARINGS ARE FREE TO SPIN PLACE THE LIFTING PADS PER MFG S RECOMMENDED LIFT POINTS FOR THE VEHICLE REFER TO ALI LP GUIDE ALI SMO1 2 LIFTING IF RIGHT GUIDE AND REFER TO THE RECOMMENDED LOCATION AND FORMAT OF THE VEHICLE LIFT POINT LABEL PER ANSI SAE J2184 OCT92 PLACE THE LIFTING PADS PER MFG S RECOM...

Страница 21: ...E SAFE OPERATION OF THIS UNIT VERIFY ALL FASTENERS TO PROPER TORQUE SWING ARM NUTS TO 1000 FT LB THEN BACK OFF UNTIL ARMS MOVE FREELY CARRIAGE STOP FASTENERS TO 150 FT LB CARRIAGE SIDE ROLLER NUTS TO 50 FT LB ANCHORS SEE ANCHOR SPECIFICATION SECTION LUBRICATE LOCK BODY MAIN PIVOT PINS REMOVE WITH SNAP RING PLIERS WHEN FULLY LOWERED AND CLEAN LOCK PIVOT PIN AND LOCK BODY HOLE SPRAY PIN WITH A LIGHT...

Страница 22: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 14 ...

Страница 23: ...ting in higher wear rates and reduced strength Eliminating twist from a cable will make the cable easier to handle and increase its life Chemicals Synthetic fibers have good chemical resistance However exposure to harsh chemicals such as acids and alkalis should be avoided Damage Inspect all cables frequently for signs of wear or damage especially at eyebolt areas Retire any cable that is cut worn...

Страница 24: ...ns of a loosening of strands and the presence of powdered fiber It is most often caused when grit becomes trapped in a cable which is repeatedly flexed in wet conditions If signs of this are detected replace cable Attack by heat This may be revealed by glazing of the cable surface In extreme cases local fused sections indicate heat through friction and a considerable loss of strength can be expect...

Страница 25: ... DEXRON III TRANSMISSION HYDRAULIC FLUID PRESSURE RELIEF ADJUSTMENT CONSULT MOHAWK SERVICE DEPARTMENT PRESSURE RELIEF CONTAMINATION REFER TO POWER UNIT SPECIFICATIONS REMOVE AND CLEAN DEBRIS FROM VALVE ASSEMBLY VOLTAGE TO POWER UNIT REFER TO POWER UNIT SPECIFICATIONS CONSULT AN ELECTRICIAN UNIT OVERLOADED VEHICLE IS TO HEAVY TO BE RAISED NOT LOWERING MECHANICAL LOCKS ENGAGED RAISE UNIT DISENGAGE M...

Страница 26: ... DRIFT DOWN THE DIVERTER PULL VALVE WILL NEED TO BE CLEANED OR REPLACED BLEEDER VALVE REMOVE BLEED LINE FROM THE TOP OF THE OFF SIDE CYLINDER AND CAP USING MOHAWK PART 601 420 001 IF THE UNIT NO LONGER DRIFTS DOWN THE BLEEDER VALVE WILL NEED TO BE SERVICED OR REPLACED EXTERNAL HYDRAULIC LEAKS NOTE TIGHTEN ALL FITTINGS PER SPECIFICATIONS MAIN SIDE CYLINDER THOROUGHLY CLEAN THE CYLINDER VERIFY LEAK ...

Страница 27: ...C ARTICLE 250 GROUNDING AND APPLICABLE LOCAL CODES 5 DENOTE WIRE NUMBERS WHERE APPLICABLE 6 LABEL MARKERS SHALL BE PLACED ON ALL WIRES BOTH ENDS SWITCHES RELAYS LAMPS ETC ALL WIRES TO BE INSTALLED WITH TERMINAL LUGS ALL CONNECTIONS SHALL BE WRENCH TIGHT WHERE APPLICABLE 7 THE FOLLOWING COLOR WIRES SHALL BE RESERVED GREEN ALL EQUIPMENT GROUNDING CONDUCTORS WHITE ALL NEUTRAL CONDUCTORS 8 VERIFY PROP...

Страница 28: ...LS SYSTEM IA SYSTEM IA 10 20 MODEL SERIAL NUMBER DATE OF INSTALLATION SERVICE CHART DATE PART REPLACED SERVICED SERVICE COMPANY SERVICED BY MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE COMPANY SERVICED BY ...

Страница 29: ...0 21 MOHAWK FIGURES DIAGRAMS MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIN SERVICE MOHAWKLIFTS COM MODEL SYSTEM IA SYSTEM IA 10 ...

Страница 30: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 22 Figure 1 ...

Страница 31: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 23 Figure 2 ...

Страница 32: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 24 Figure 3 ...

Страница 33: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 25 Figure 4 ...

Страница 34: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 26 Figure 5 ...

Страница 35: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 27 Figure 6 ...

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Страница 45: ...MOHAWK MODELS SYSTEM IA SYSTEM IA 10 37 Figure 15 ...

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Страница 47: ...IA 10 39 MOHAWK PARTS MANUAL MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIN SERVICE MOHAWKLIFTS MODEL SYSTEM IA SYSTEM IA 10 ...

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Страница 67: ...MOHAWK MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET www MOHAWKLIFTS com E MAIN Service MOHAWKLIFTS com PRE EXISTING SLAB REQUIREMENTS NEW SLAB RECOMMEDATIONS ...

Страница 68: ...kness range less than 6 but greater or equal to 4 1 2 The floor should be test drilled to verify minimumfloor thickness and to confirmbuilding drawings A core sample should be obtained and tested to verify minimumfloor compressive strength When investigating floor properties consult building drawings to verify proper floor reinforcement All 2 post lifts require a continuous single slab Spanning ex...

Страница 69: ...entation should be obtained from the firm who supplies the concrete mixture at the time of the pour The slab above is designed as stand alone and does not take into account the contribution of strength from surrounding concrete It may be desirable to reinforce the new slab to the pre existing surrounding floor Care should be taken to locate these specific reinforcement bars away from any anchor po...

Страница 70: ...2 Min 220 Min 18 4 Main Bars 24 4 Temperature Bars 4 in Long Bars 8 in Short Bars 1 in 8 in TR 19 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in FL 25 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 25 24 Min 24 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 30 48 Min 48 Min 4 4 Bars 8 Bars Total 6 in Each Way 3 4 in 5 in TR 33 72 Min 72 Min 12 4 Bars 24 Bar...

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Страница 79: ...IFTS ARE USED WE HAVE CREATED AN ON LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE VISIT WWW MOHAWKLIFTS COM PR AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION JPG FORMATS PREFERED E MAIL YOUR PHOTOS AND COMMENTS TO PHOTOS MOHAWKLIFTS COM BEST REGARDS HAPPY LIFTING YOUR FRIENDS AT MOHAWK LIFTS ...

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