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MOHAWK MODEL TR-25A, FL-25,TR-19
13
INSTALLATION INSTRUCTIONS
IMPORTANT
READ THIS MANUAL IN ITS ENTIRETY. BE FAMILIAR WITH PART NAMES AND HAVE A GOOD UNDERSTANDING OF
HOW THIS UNIT IS TO BE ASSEMBLED AND OF HOW INDIVIDUAL PARTS OPERATE, BEFORE ASSEMBLING THE
UNIT.
USING A CHALK LINE, LAYOUT THE FLOOR DIMENSIONS WHERE
THE UNIT WILL BE LOCATED.
NOTE
x
ALWAYS VERIFY A TRUE SQUARE BY MEASURING FROM
CORNER TO OPPOSITE CORNER.
USING A TRANSIT OR WATER LEVEL, VERIFY LEVEL FLOOR AT
EACH POST LOCATION. REFERENCING THE HIGHEST POINT, USE
SHIM PLATES TO INSURE A LEVEL ASSEMBLY. (MOHAWK PART #
025-000-110)
CUT ALL BANDING AND DISCARD. USE THE PACKING LIST TO
VERIFY PARTS COUNT. PLEASE NOTIFY THE MOHAWK SERVICE
DEPARTMENT TO ORDER ANY MISSING PARTS ( 1-800-833-2006 ).
NOTE
x
SAVE ALL PACKING BOLTS AS THEY ARE USED IN THE
ASSEMBLY. DO NOT RE-USE THE NYLON LOCK NUTS.
ALIGN THE MAINSIDE POSTS BASE PLATES TO THE CHALK LINE
LAYOUT.
USING A FORK LIFT TRUCK, ALIGN THE TOP RAIL TO THE MAIN
SIDE POSTS.
SECURE THE TOP RAIL TO THE MAIN SIDE POST USING THE
FOUR 1/2 X 2 “ BOLTS, WASHERS AND NYLON LOCK NUTS.
NOTE
x
ALL BOLTS USING NYLON LOCK NUTS. ALL BOLTS MUST
EXTEND PAST THE NYLON BY THREE THREADS. THIS
INCLUDES THE ADJUSTABLE CHAIN CONNECTORS.
WARNING
x
DO NOT REMOVE THE FORK LIFT TRUCK FROM BENEATH THE
TOP RAIL UNTIL THE POST HAVE BEEN SECURELY MOUNTED
TO THE TOP RAIL AND SHOP FLOOR.
INSURE THE MAIN POSTS ARE SQUARE AND LEVEL TO EACH
OTHER, AND ARE IN PROPER ALIGNMENT TO THE FLOOR LAYOUT.
DRILL THE MOUNTING HOLES IN THE CONCRETE USING THE
HOLES IN THE BASE PLATE AS A DRILL GUIDE. SECURE THE MAIN
SIDE POSTS TO THE SHOP FLOOR USING THE EIGHT 3/4 X 5” WEJ-IT
ANCHORS.
MOUNT THE POWER UNIT ON THE APPROPRIATE MAIN SIDE POST
USING THE FOUR 5/16 X 1” BOLT, WASHER, AND NYLON LOCK
NUTS.
REMOVE THE BREATHER CAP PORT PLUG AND DISCARD. INSERT
AND HAND TIGHTEN THE BREATHER CAP.
ASSEMBLE THE POWER UNIT LOWERING HANDLE TO THE EYE
BOLT ON THE LOWERING VALVE ASSEMBLY USING THE WASHER
AND COTTER PIN.
ASSEMBLE THE TWO HYDRAULIC HOSES TO THE HYDRAULIC
CYLINDER. CONNECT THE HOSE FROM THE ROD END OF THE
CYLINDER TO THE POWER UNIT RESERVOIR. CONNECT THE HOSE
FROM THE BLIND END OF THE CYLINDER TO THE PRESSURE PORT
ON THE POWER UNIT.
AT THIS TIME HAVE A QUALIFIED ELECTRICIAN
CONNECT THE POWER SUPPLY TO THE UNIT
ENGAGE THE UP BUTTON ON THE POWER UNIT. FULLY EXTEND
THE HYDRAULIC CYLINDER.
NOTE
x
KEEP THE CHAIN CONNECTOR AT THE END OF THE CYLINDER
IN PROPER ALIGNMENT (CAM BEARING ON BOTTOM ) AS THE
CYLINDER IS BEING EXTENDED.
TURN OFF THE ELECTRIC CIRCUIT BREAKER TO THE UNIT AFTER
EXTENDING THE HYDRAULIC CYLINDER.
PULL DOWN ON THE POWER UNIT LOWERING HANDLE TO RELIEVE
FLUID PRESSURE. REVERSE THE TWO HYDRAULIC HOSES AT THE
POWER UNIT.
WARNING / DANGER
DO NOT TWIST OR CROSS THE LIFTING CHAINS WHEN
ROUTING. THIS WILL CAUSE THE CHAIN TO FAIL UNDER LOAD.
ALL LEAVES MUST BE USED IN THE ASSEMBLY OF ALL MASTER
LINKS. NOTE CHAIN CONNECTING DIAGRAMS.
ALWAYS USE A FLASH LIGHT TO VERIFY CHAIN CONDITION.
NOTE
x
REEFER TO CHAIN ROUTING DRAWINGS
ASSEMBLE THE TWO CHAIN CONNECTORS TO THE MEDIUM
LENGTH CHAINS. ASSEMBLE THE OPPOSITE END TO THE CHAIN
CONNECTOR AT THE BASE OF THE MAIN SIDE POST.
ROUTE THE TWO LONG CHAINS THROUGH THE TOP RAIL AND
BOTTOM BEARINGS ON THE TOP RAIL. ASSEMBLE THE TWO CHAIN
CONNECTORS TO THE CYLINDER END OF THE CHAINS. ASSEMBLE
THE CHAIN CONNECTORS TO THE CHAIN BLOCK AT THE END OF
THE CYLINDER. TIGHTEN THE CHAIN CONNECTORS SO THAT THE
CONNECTOR IS PAST / INTO THE NYLON.
ASSEMBLE THE TWO CHAIN CONNECTOR TO THE TWO SHORT
CHAINS. ASSEMBLE THE CHAIN CONNECTORS TO THE CHAIN
BLOCK AT THE END OF THE CYLINDER. TIGHTEN THE CHAIN
CONNECTORS SO THAT THE CONNECTOR IS PAST / INTO THE
NYLON. ROUTE THE TWO SHORT CHAINS OVER THE TOP
BEARINGS ON THE TOP RAIL.
ROUTE THE OPPOSITE END OF THE TWO SHORT AND TWO LONG
CHAINS THROUGH THE TOP OF THE MAIN SIDE POSTS.
Содержание FL-25
Страница 21: ...MOHAWK MODEL TR 25A FL 25 TR 19 21 Figure 1 ...
Страница 22: ...MOHAWK MODEL TR 25A FL 25 TR 19 22 Figure 2 ...
Страница 23: ...MOHAWK MODEL TR 25A FL 25 TR 19 23 Figure 3 ...
Страница 24: ...MOHAWK MODEL TR 25A FL 25 TR 19 24 Figure 4 ...
Страница 25: ...MOHAWK MODEL TR 25A FL 25 TR 19 25 Figure 5 ...
Страница 26: ...MOHAWK MODEL TR 25A FL 25 TR 19 26 Figure 6 ...
Страница 27: ...MOHAWK MODEL TR 25A FL 25 TR 19 27 Figure 7 ...
Страница 28: ...MOHAWK MODEL TR 25A FL 25 TR 19 28 Figure 8 ...
Страница 29: ...MOHAWK MODEL TR 25A FL 25 TR 19 29 Figure 9A ...
Страница 30: ...MOHAWK MODEL TR 25A FL 25 TR 19 30 Figure 9B ...
Страница 31: ...MOHAWK MODEL TR 25A FL 25 TR 19 31 Figure 9C ...
Страница 32: ...MOHAWK MODEL TR 25A FL 25 TR 19 32 Figure 10 ...
Страница 33: ...MOHAWK MODEL TR 25A FL 25 TR 19 33 Figure 11 ...
Страница 34: ...MOHAWK MODEL TR 25A FL 25 TR 19 34 Figure 12 ...
Страница 35: ...MOHAWK MODEL TR 25A FL 25 TR 19 35 Figure 13A ...
Страница 36: ...MOHAWK MODEL TR 25A FL 25 TR 19 36 Figure 13B ...
Страница 37: ...MOHAWK MODEL TR 25A FL 25 TR 19 37 Figure 14 ...
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