Modine Manufacturing G20 Скачать руководство пользователя страница 7

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Before commencing commissioning:
Ensure that the electrical supply is off.
Extinguish all naked lights and open all doors and windows. D

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E. Check that the gas supply is turned on at the

meter and that the main gas cock is open. Loosen the union
and allow air to be purged from the gas line until gas is
smelled. Tighten the union. See BS 6891 and/or IM 2 for further
details. Turn off the gas supply and connect a manometer to the
test point at the outlet of the combination gas control. Turn on
the gas supply. Check for gas soundness.

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Although this unit has been assembled and fired at the factory,
the following pre-operational procedures should be performed to
ensure correct on site operation:

Check burner for alignment.

Check fan clearance. Fan should not contact casing when spun
by hand.

Check all electrical connections to ensure they are secure.

Check that all horizontal deflector blades are open a minimum of
30° as measured from vertical.

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3.2.1. Set room thermostat to lowest setting

3.2.2. Drop down the bottom pan (see 4.1.1 page 8). Set gas

control knob to PILOT and push in while lighting the pilot
with gas match or taper.
Hold in for 1/2 minute after pilot is lit.

3.2.3. Check pilot flame adjustment. The pilot burner is fitted with

an injector such that it will operate correctly with an inlet
pressure of 15-20 mbar on natural gas and 37mbar on
propane but final adjustment must be made after
installation. Adjust to have a soft steady flame 20-25mm
long and encompassing 8 to 12mm of the tip of the
thermocouple. Normally this flame will produce satisfactory
results. To adjust flame use the pilot adjustment screw on
combination gas control (for location, see Figure 4).
If the pilot flame is longer and larger than shown by Figure
5 it is possible that this will cause soot and/or impinge on
the heat exchanger causing burnout. If the pilot flame is
shorter than shown it may cause poor ignition and result in
the controls not opening the combination gas control. A
short flame can be caused by a dirty pilot injector. Pilot
flame condition should be observed periodically to ensure
trouble free operation.

3.2.4. Move gas control knob to ON.

3.2.5. Set room thermostat to desired setting.

3.2.6. Check gas piping for leaks as described in IM 5.

3.2.7. Check gas input rate by measuring burner pressure using

the manometer fitted to test point at the outlet of the
combination gas control. Allow unit to operate for 15
minutes to stabilize. Check the pressure and if necessary
adjust to the figure shown in Table 2 on page 4 for the
particular model. The location of the pressure setting
adjuster on the combination gas is shown in Figure 4.
Remove the dust cover over the adjuster and, using a

small screwdriver turn the screw beneath clockwise to
increase and anti-clockwise to decrease the pressure.
Allow the unit to operate for 15 minutes then check the
pressure again. Replace the dust cover when finished.

Disconnect the manometer from the test point and replace
the sealing screw in the pressure test nipple.

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With pilot alight, when the thermostat calls for heat, power is
supplied to the combination gas control and at the same time
power is supplied to the fan timer. The main burner should light
immediately. The fan motor will start in 15 to 45 seconds. When
the thermostat has been satisfied, power is turned off to the
combination gas control and fan timer. The main burner will go
out but the pilot will continue to burn. The fan motor will continue
to operate for 45 to 75 seconds to allow the heat exchanger to
cool down.

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20/25mm

CAUTION

Start-up and adjustment procedures should be performed by
a qualified engineer.

!

CAUTION

Important – Supply pressure and setting pressure must be
checked with heater in operation when making final adjustments.

!

GAS CONTROL KNOB

INLET PRESSURE

TEST FITTING

PRESSURE REGULATOR
ADJUSTMENT SCREW
(UNDER CAP SCREW)

INLET

PILOT TUBING 

PILOT ADJUSTMENT
SCREW

THERMOCOUPLE / INTERRUPTER
CONNECTION

PROTECTIVE COVER

OUTLET

OUTLET
PRESSURE
TEST
FITTING

Содержание G20

Страница 1: ...u ui is sh h a an ny y o op pe en n f fl la am me e 4 4 I Im mm me ed di ia at te el ly y c ca al ll l y yo ou ur r g ga as s s su up pp pl li ie er r F FO OR R Y YO OU UR R S SA AF FE ET TY Y T Th he e u us se e a an nd d s st to or ra ag ge e o of f g ga as so ol li in ne e o or r o ot th he er r f fl la am mm ma ab bl le e v va ap po ou ur rs s a an nd d l li iq qu ui id ds s i in n o op pe en ...

Страница 2: ...ttom of the unit is 300mm however see page 2 section 16 which may require greater clearances for servicing and from the sides 450mm For PDE units sizes 30 50 minimum clearance from the top is 25mm and from the flue collar 50mm for PDE units sizes 75 300 minimum clearance from the top is 50mm and from the flue collar is 75mm for PDE unit 350 minimum clearance from the top is 75mm and from the flue ...

Страница 3: ...N NI IT T H HE EA AT TE ER RS S P PD DE E M MO OD DE EL LS S G GE EN NE ER RA AL L I IN NT TR RO OD DU UC CT TI IO ON N T TA AB BL LE E 1 1 T TE EC CH HN NI IC CA AL L D DA AT TA A A H D OPENING BB E AA B K W X F C K G L Approx MIN DISTANCE TO WALL IS L 6 J VENT PIPE EE MIN DISTANCE TO WALL L LL D Di im me en ns si io on ns s m mm m D Di im me en ns si io on n M Mo od de el l N Nu um mb be er r P ...

Страница 4: ...e ee e p pa ag ge e 1 12 2 f fo or r p pr ro op pa an ne e d de et ta ai il ls s Based on natural gas typical calorific value 37 78 MJ M3 At 18 C ambient and unit fired at full rated input Mounting height as measured from bottom of unit N NO OT TE E N NO OT T A AL LL L M MO OD DE EL LS S A AR RE E A AV VA AI IL LA AB BL LE E I IN N T TH HE E U UK K C CH HE EC CK K W WI IT TH H Y YO OU UR R S SU UP...

Страница 5: ... panels screws are on back flange of side panel exposing the adjustable mounting brackets Fig 2 Loosen the set screws holding the mounting brackets in place and using a rubber mallet or something similar tap the heater into a position where it does hang level Tighten set screws and replace the outer side panels The PDE 350 and PDE 400 have four mounting holes in the top of the unit T To o e en ns ...

Страница 6: ...04 316 may be used in conjunction with a 50mm minimum thick layer of vermiculite or perlite granules between the liner and the inner skin of the chimney body Liners should be sealed at both the top and the bottom In situations where a conventional flue is inappropriate a flue boost kit is available for all PDE models allowing up to 10 metres or equivalent length of horizontal flue 2 2 5 5 P Pi ip ...

Страница 7: ...on gas control A short flame can be caused by a dirty pilot injector Pilot flame condition should be observed periodically to ensure trouble free operation 3 2 4 Move gas control knob to ON 3 2 5 Set room thermostat to desired setting 3 2 6 Check gas piping for leaks as described in IM 5 3 2 7 Check gas input rate by measuring burner pressure using the manometer fitted to test point at the outlet ...

Страница 8: ...r rm mo os st ta at t The overheat thermostat bulb mounted on the left inner side panel when facing front of unit body in junction box will shut off the gas supply to the main burner in the event of overheating The manual reset button is located beneath a black screw off cap positioned on the side of the junction box See Figs 6 and 7 It is a single pole single throw switch The contacts open to shu...

Страница 9: ...L FAN MOTOR CONDENSER MANUAL RESET FOR OVERHEAT THERMOSTAT BENEATH BLACK CAP JUNCTION BOX R RE EA AR R V VI IE EW W FLUE CONNECTION V VI IE EW W F FR RO OM M B BE EL LO OW W B BO OT TT TO OM M P PA AN N O OP PE EN N TAPPED MOUNTING HOLES Overheat Thermostat with interupter to gas valve capillary with sensor to heat exchanger Manual reset button located beneath black screw off cap 230V Thermostat B...

Страница 10: ...hermostat in the heater junction box and feed back through the cable grommet Replace component and reassemble in reverse order 5 5 6 6 D De el la ay y T Ti im me er r The delay timer is located in the junction box Remove the junction box front cover by taking out the two retaining screws Remove the single retaining screw from beneath the junction box pull off the electrical connectors taking care ...

Страница 11: ...t l li ig gh ht t P PO OS SS SI IB BL LE E C CA AU US SE ES S A AN ND D R RE EM ME ED DI IE ES S a Check power to appliance is turned on b Check room thermostat and time switch if fitted are calling for heat c Check that knob on combination gas control is in ON position d Be sure pilot is lit correctly positioned and strong enough to ignite burner ports e Check wiring electrical power supply to co...

Страница 12: ... pt t 125 150 200 225 400 450 450 400 750 850 950 1 200 w wa at tt ts s T TA AB BL LE E 4 4 P Pe er rf fo or rm ma an nc ce e P Pr ro op pa an ne e U Un ni it ts s O On nl ly y Based on propane gas typical calorific value 91 65 MJ M3 At 18 C ambient and unit fired at full rated input Mounting height as measured from bottom of unit Head Office Kitson s Works Aylesbury Road Bromley Kent BR2 0QZ Tel ...

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