Modine Manufacturing G20 Скачать руководство пользователя страница 10

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5..1

1 B

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Lower bottom pan by removing wing screws on the unit base.

Disconnect pilot pipe, and thermocouple lead from multifunctional
control.

Remove the two burner retaining pins holding the burner
assembly in place.

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5

5..1

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It is not possible to replace single burner bars. The complete burner
assembly must be replaced. Remove the pilot and thermocouple (see
5.1.2.) and refit to the new assembly.

5

5..1

1..2

2 P

Piillo

ott

Remove the burner assembly as detailed above. Unscrew the
thermocouple. Undo the pilot bracket retaining the nut. The pilot gas pipe
can now be unscrewed (take care not to lose the pilot injector) and the
pilot assembly released by removing the two retaining screws. Replace
defective component and reassemble in reverse order.

5

5..2

2 T

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Lower bottom pan by removing wing screws on the unit base.
The thermocouple can be unscrewed.

5

5..3

3 M

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Lower bottom pan by removing wing screws on the unit base.

The main injector can be unscrewed from the manifold and
replaced.

5

5..4

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Disconnect pilot gas pipe, thermocouple and thermocouple
interrupter from the gas valve.

Remove green cover from the solenoid actuator on the valve
and detach flying leads from the terminal block, noting their
position.

Having ensured isolation of the gas supply uncouple the union
gas cock and unscrew the gas valve from the appliance inlet
gas pipe.

Replace gas valve and reassemble in reverse order.

5

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Unscrew thermocouple from top of gas valve and extract
thermocouple interrupter from the gas valve. Release spade
connections on interrupter cable from the overheat thermostat in
the heater junction box and feed back through the cable
grommet. Replace component and reassemble in reverse order.

5

5..6

6 D

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The delay timer is located in the junction box. Remove the
junction box front cover by taking out the two retaining screws.
Remove the single retaining screw from beneath the junction
box, pull off the electrical connectors (taking care to note their
positions) and lift out the timer. Replace defective component
and reassemble in reverse order. If in doubt regarding the
electrical connections consult the wiring diagram on page 9.

5

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The overheat thermostat body is located in the junction box.
Remove the junction box cover by taking out the two retaining
screws. Remove the thermostat cover retaining nut from the
outside of the junction box and pull back into the box. Remove
the left hand side casing of the heater (looking from the front)
by taking out the two retaining screws at the rear and pull the
side panel clear. The overheat thermostat bulb is mounted in the
air stream at the bottom left of the appliance. Remove the two
screws holding it in place and feed it back through the hole in
the inner casing. To refit remove the two lower front louvres
which can be sprung out. The thermostat bulb can now be
positioned and the retaining screws fitted.

5

5..8

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The capacitor is mounted alongside the junction box. Remove
the junction box front cover by taking out two retaining screws.
Disconnect the wires from the terminal block noting their
position.The capacitor retaining nut can be seen on the left hand
side of the junction box and should be removed. Replace the
defective component and reassemble in reverse order. If in doubt
regarding the electrical connections consult the wiring diagram
on page 9.

The fan/fan motor is mounted in the centre of the guard. Remove
the junction box front cover by taking out two retaining screws.
Disconnect the fan motor wires from the terminal block noting
their position and feed back through the grommet. Remove the
four guard mounting bolts and lift assembly clear. The fan and
motor can be removed from the guard by undoing the four bolts.

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The fan can be removed from the motor by removing the
retaining screw.

Reassemble in reverse order making sure the fan and guard are
correctly mounted using the four sleeves to prevent
overtightening, and that the fan spins freely without catching on
the casing. If in doubt as to the correct electrical connection
consult the wiring diagram on page 9.

5

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CAUTION

Always turn off the gas supply at the gas cock and
disconnect the electricity supply to the appliance before
servicing or replacing any components.

!

Содержание G20

Страница 1: ...u ui is sh h a an ny y o op pe en n f fl la am me e 4 4 I Im mm me ed di ia at te el ly y c ca al ll l y yo ou ur r g ga as s s su up pp pl li ie er r F FO OR R Y YO OU UR R S SA AF FE ET TY Y T Th he e u us se e a an nd d s st to or ra ag ge e o of f g ga as so ol li in ne e o or r o ot th he er r f fl la am mm ma ab bl le e v va ap po ou ur rs s a an nd d l li iq qu ui id ds s i in n o op pe en ...

Страница 2: ...ttom of the unit is 300mm however see page 2 section 16 which may require greater clearances for servicing and from the sides 450mm For PDE units sizes 30 50 minimum clearance from the top is 25mm and from the flue collar 50mm for PDE units sizes 75 300 minimum clearance from the top is 50mm and from the flue collar is 75mm for PDE unit 350 minimum clearance from the top is 75mm and from the flue ...

Страница 3: ...N NI IT T H HE EA AT TE ER RS S P PD DE E M MO OD DE EL LS S G GE EN NE ER RA AL L I IN NT TR RO OD DU UC CT TI IO ON N T TA AB BL LE E 1 1 T TE EC CH HN NI IC CA AL L D DA AT TA A A H D OPENING BB E AA B K W X F C K G L Approx MIN DISTANCE TO WALL IS L 6 J VENT PIPE EE MIN DISTANCE TO WALL L LL D Di im me en ns si io on ns s m mm m D Di im me en ns si io on n M Mo od de el l N Nu um mb be er r P ...

Страница 4: ...e ee e p pa ag ge e 1 12 2 f fo or r p pr ro op pa an ne e d de et ta ai il ls s Based on natural gas typical calorific value 37 78 MJ M3 At 18 C ambient and unit fired at full rated input Mounting height as measured from bottom of unit N NO OT TE E N NO OT T A AL LL L M MO OD DE EL LS S A AR RE E A AV VA AI IL LA AB BL LE E I IN N T TH HE E U UK K C CH HE EC CK K W WI IT TH H Y YO OU UR R S SU UP...

Страница 5: ... panels screws are on back flange of side panel exposing the adjustable mounting brackets Fig 2 Loosen the set screws holding the mounting brackets in place and using a rubber mallet or something similar tap the heater into a position where it does hang level Tighten set screws and replace the outer side panels The PDE 350 and PDE 400 have four mounting holes in the top of the unit T To o e en ns ...

Страница 6: ...04 316 may be used in conjunction with a 50mm minimum thick layer of vermiculite or perlite granules between the liner and the inner skin of the chimney body Liners should be sealed at both the top and the bottom In situations where a conventional flue is inappropriate a flue boost kit is available for all PDE models allowing up to 10 metres or equivalent length of horizontal flue 2 2 5 5 P Pi ip ...

Страница 7: ...on gas control A short flame can be caused by a dirty pilot injector Pilot flame condition should be observed periodically to ensure trouble free operation 3 2 4 Move gas control knob to ON 3 2 5 Set room thermostat to desired setting 3 2 6 Check gas piping for leaks as described in IM 5 3 2 7 Check gas input rate by measuring burner pressure using the manometer fitted to test point at the outlet ...

Страница 8: ...r rm mo os st ta at t The overheat thermostat bulb mounted on the left inner side panel when facing front of unit body in junction box will shut off the gas supply to the main burner in the event of overheating The manual reset button is located beneath a black screw off cap positioned on the side of the junction box See Figs 6 and 7 It is a single pole single throw switch The contacts open to shu...

Страница 9: ...L FAN MOTOR CONDENSER MANUAL RESET FOR OVERHEAT THERMOSTAT BENEATH BLACK CAP JUNCTION BOX R RE EA AR R V VI IE EW W FLUE CONNECTION V VI IE EW W F FR RO OM M B BE EL LO OW W B BO OT TT TO OM M P PA AN N O OP PE EN N TAPPED MOUNTING HOLES Overheat Thermostat with interupter to gas valve capillary with sensor to heat exchanger Manual reset button located beneath black screw off cap 230V Thermostat B...

Страница 10: ...hermostat in the heater junction box and feed back through the cable grommet Replace component and reassemble in reverse order 5 5 6 6 D De el la ay y T Ti im me er r The delay timer is located in the junction box Remove the junction box front cover by taking out the two retaining screws Remove the single retaining screw from beneath the junction box pull off the electrical connectors taking care ...

Страница 11: ...t l li ig gh ht t P PO OS SS SI IB BL LE E C CA AU US SE ES S A AN ND D R RE EM ME ED DI IE ES S a Check power to appliance is turned on b Check room thermostat and time switch if fitted are calling for heat c Check that knob on combination gas control is in ON position d Be sure pilot is lit correctly positioned and strong enough to ignite burner ports e Check wiring electrical power supply to co...

Страница 12: ... pt t 125 150 200 225 400 450 450 400 750 850 950 1 200 w wa at tt ts s T TA AB BL LE E 4 4 P Pe er rf fo or rm ma an nc ce e P Pr ro op pa an ne e U Un ni it ts s O On nl ly y Based on propane gas typical calorific value 91 65 MJ M3 At 18 C ambient and unit fired at full rated input Mounting height as measured from bottom of unit Head Office Kitson s Works Aylesbury Road Bromley Kent BR2 0QZ Tel ...

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