MK ZRF-P 2010 Скачать руководство пользователя страница 3

             mk North America, Inc. 

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 105-125 Highland Park Drive 

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 Bloomfi eld, CT 06002 

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 860.769.5500 

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 www.mknorthamerica.com

©2017 

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 Page 3

GENERAL INFORMATION                                                                                                                

1.1 Foreword

Congratulations on purchasing a conveyor from mk North America, Inc., a leading manufacturer of 
quality low profi le conveyors.  Our more than 25 years experience in material handling allows us 
to offer robust solutions with long life and reliable operation. We strive to make the best products 
in the industry even better and we are committed to making sure our customers get top notch 
support before, during, and after each and every sale.

1.2 The importance of reading your manual

Inside this manual you will fi nd the instructions on how to set up and maintain your mk conveyor 
properly, as well as maximize its performance. Please take the time to read this manual and 
familiarize yourself with these set up and maintenance instructions. These instructions will help 
assure a long product life that requires a minimum amount of service and keeps your conveyor 
working at its maximum capacity.

1.3 If you need assistance

If you need assistance there are a variety of ways to get it. You can contact our customer service 
team Monday through Friday, 8am-5pm (Eastern Time) at 860-769-5500. You can also visit our 
website for additional information and technical documentation at 

www.mknorthamerica.com

. In 

addition, your local representative can provide support in many instances.

1.4 When your shipment arrives

   1)  Check your shipment
 

a)  If you have not already done so, visually inspect the shipping crate/container for any 

damage caused during shipment.

 

b)  Carefully unpack the crate/container making sure to inspect the components for damage 

that may have occurred inside the packaging materials.

 

c)  If you fi nd any damage, please contact the carrier and mk North America, Inc.

 

d)  Lastly, check the contents against the packing slip provided by mk for any discrepancies. 

If you should fi nd any, please contact mk North America, Inc.

    2)  Locate your ordered items
 

a)  Each mk conveyor will ship in its own custom built container, carefully packaged in 

the 

most economical way.

 

b)  Review the packing slip against your Purchase Order.

Содержание ZRF-P 2010

Страница 1: ...order details The conveyor serial number is located on the frame at the drive end of the conveyor it s affixed to the black drive train cover which has the gear motor mounted to the back plate If ther...

Страница 2: ...Your Serial Number 4 3 Conveyor Description 5 4 Warranty Information 7 5 Safety Requirements 8 6 Wear Items Maintenance For Specific Drive Tail Options 10 7 Conveyor Belt Maintenance Tensioning Tracki...

Страница 3: ...service and keeps your conveyor working at its maximum capacity 1 3 If you need assistance If you need assistance there are a variety of ways to get it You can contact our customer service team Monday...

Страница 4: ...blank it is not a cause for concern SO This is the shop order number in which this unit was built This is an mk North America Inc internal number This number is also referenced on any related invoice...

Страница 5: ...UF Gurt Foerderer Belt Conveyor KTF Kettengurt Foerderer Chain Conveyor KFG Knickfoerderer Gurt Bent Belt Conveyor KGF Kurvengurt Foerderer Curve Belt Conveyor MBF Modulband Foerderer Modular Belt Con...

Страница 6: ...ill vary based on your actual purchase order Items may appear different on your model based on your particular order requirements Consult your approval drawing for specific items included in your orde...

Страница 7: ...reement requires approval of MKNA Management UNDER NO CIRCUMSTANCES SHALL MKNA BE HELD LIABLE FOR DAMAGES OR LIABILITY FOR LOSS OF PRODUCTION PRODUCT EQUIPMENT OR PROFITS OR LIABILITY FOR DIRECT INCID...

Страница 8: ...North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 8 5 SAFETY REQUIREMENTS 5 1 Warnings Safety Guidelines READ AND UNDERSTAND ALL OF THESE...

Страница 9: ...mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 9 5 SAFETY REQUIREMENTS CONT...

Страница 10: ...nd Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 10 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS 6 1 Important Notes About Wear Items Maintenance 11 6 2 ZRF P 201...

Страница 11: ...nd speeds and which can be significantly in uenced by environmental factors All moving components and screw connections should be checked every 6 months All safety relevant components should be part o...

Страница 12: ...merica Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 12 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 2 ZRF P 2010 AA 4 3 1 2 Cont NOTE...

Страница 13: ...pect Replace Tension Clean Lubricate grease Position Description Action Interval in Hours Months 1 Roller Bearing I 1 000 Hours Max 6 Months 2 Drive Idler Sprocket I C 500 Hours Max 3 Months 3 Wear St...

Страница 14: ...ca Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 14 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 3 ZRF P 2010 AC 4 2 1 3 5 8 6 7 Cont...

Страница 15: ...armotor I C Service maintenance per manufacturer s documentation 6 7 Drive Train Sprockets I C 500 Hours Max 3 Months SAE20 SAE50 8 Drive Train Chain I C T L 500 Hours Max 3 Months SAE20 SAE50 R If ch...

Страница 16: ...erica Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 16 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 3 ZRF P 2010 AF Cont NOTE Not all...

Страница 17: ...rocket I C 500 Hours Max 3 Months 3 Wear Strip I C 500 Hours Max 3 Months R If wear is visible 4 Timing Belt I C 500 Hours Max 3 Months R If wear is visible 5 Gearmotor I C Service maintenance per man...

Страница 18: ...ca Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 18 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 4 ZRF P 2010 AS 4 2 3 1 6 8 7 5 Cont...

Страница 19: ...armotor I C Service maintenance per manufacturer s documentation 6 7 Drive Train Sprockets I C 500 Hours Max 3 Months SAE20 SAE50 8 Drive Train Chain I C T L 500 Hours Max 3 Months SAE20 SAE50 R If ch...

Страница 20: ...nc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 20 Cont NOTE Not all items shown in all views for clarity 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE O...

Страница 21: ...Train Sprockets I C 500 Hours Max 3 Months SAE20 SAE50 8 Drive Train Chain I C T L 500 Hours Max 3 Months SAE20 SAE50 R If chain stretch is greater than 3 9 Nip Drum 2010 BC I C 500 Hours Max 3 Months...

Страница 22: ...rks Belts may need to be tracked due to shifting during shipping Prior to delivery of the mk conveyor the belt was tensioned and tracked at the factory Belt pretension conveyor length chain length x 0...

Страница 23: ...belt was tensioned and adjusted at the factory before delivery of the mk product Loosen screws 2 and 4 to pull the entire assembly 1 out arrow direction in order to pretension the timing belt Tighten...

Страница 24: ...ed instructions for this to follow Any interfering parts must be removed instructions on this to follow Any auxiliary parts that interfere must be removed This includes supports pieces One side of the...

Страница 25: ...ove the belt return guard 2 by removing all screws Do this at BOTH ends of the conveyor Removing the Belt The belt can now be replaced once all auxiliary obstructions are removed To replace belt slip...

Страница 26: ...26 9 CONVEYOR MAINTENANCE TENSIONING GREASING OF DRIVE CHAIN 9 1 ZRF P 2010 AC 27 9 2 ZRF P 2010 AS 28 9 3 ZRF P 2010 BC 29 THIS SECTION DOES NOT APPLY TO THE DRIVE VERSION AA Do NOT lubricate timing...

Страница 27: ...ce before operating Remove cap nuts 1 and remove chain guard 2 Loosen the motor mounting screws 1 4 places Lower the motor 2 thereby adding tension to the drive chain 3 Do not over tension the drive c...

Страница 28: ...hain ZRF P 2010 AS Loosen bolts screws on the upper and front surfaces of the drive train and remove cover Loosen the motor mounting screws 1 4 places Tighten the drive chain 3 by pushing the motor 2...

Страница 29: ...er bolts 1 various places and remove the drive train cover 2 Loosen the motor mounting screws 1 4 places Slide the motor 2 in the slots provided in the direction of the arrow thereby adding tension to...

Страница 30: ...al Documentation ZRF P 2010 mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 30 10 NOTES CONTACT INFORMATION CONT 10 1 Record Your Not...

Страница 31: ...Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2017 Page 31 10 NOTES CONTACT INFORMATION CONT 10 2 Contacting mk North America Inc Email sales mknorthamerica com Phone 86...

Страница 32: ...tice 2017 mk North America Inc mk North America Inc an mk Technology Group Company 105 125 Highland Park Drive Bloomfield CT 06002 USA Phone 860 769 5500 Fax 860 769 5505 www mknorthamerica com sales...

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