MK Products COBRAMIG 300 Скачать руководство пользователя страница 4

Cobra

® 

MX Owner's Manual - 

Page ii

CobraMig

® 300

 Owner's Manual - 

Page II

designed to protect only the regulator 

from overpressure; it is not intended 

to protect any downstream equipment.  

Provide such protection with one or more 

relief devices.
Never connect a regulator to a cylinder 

containing gas other than that for which 

the regulator was designed.
Remove faulty regulator from service 

immediately for repair (first close cylinder 

valve).  The following symptoms indicate 

a faulty regulator:
Leaks - if gas leaks externally.
Excessive Creep - if delivery pressure 

continues to rise with downstream valve 

closed.
Faulty Gauge - if gauge pointer does not 

move off stop pin when pressurized, nor 

returns to stop pin after pressure release.
Repair. Do NOT attempt repair.  

Send faulty regulators for repair to 

manufacturer’s designated repair center, 

where special techniques and tools are 

used by trained personnel.

2. Cylinders

Cylinders must be handled carefully to 

prevent leaks and damage to their walls, 

valves, or safety devices:
Avoid electrical circuit contact with 

cylinders including third rails, electrical 

wires, or welding circuits.  They can 

produced short circuit arcs that may lead 

to a serious accident. (See 1-3C)
ICC or DOT marking must be on each 

cylinder.  It is an assurance of safety when 

the cylinder is properly handled.
Identifying gas content. Use only cylinders 

with name of gas marked on them; do not 

rely on color to identify gas content.  Notify 

supplier if unmarked.  NEVER DEFACE 

or alter name, number, or other markings 

on a cylinder.  It is illegal and hazardous.
Empties: Keep valves closed, replace 

caps securely; mark MT; keep them 

separate from FULLS, and return 

promptly.
Prohibited use. Never use a cylinder or its 

contents for other than its intended use, 

NEVER as a support or roller.
Locate or secure cylinders so they cannot 

be knocked over.
Passageways and work areas. Keep 

cylinders clear of areas where they may 

be stuck.
Transporting cylinders.  With a crane, 

use a secure support such as a platform 

or cradle.  Do NOT lift cylinders off the 

ground by their valves or caps, or by 

chains, slings, or magnets.
Do NOT expose cylinders to excessive 

heat,  sparks,  slag,  and  flame,  etc.  that 

may cause rupture.  Do not allow contents 

to exceed 55 degrees C (130 degrees 

F.)  Cool with water spray where such 

exposure exists.
Protect cylinders, particularly valves from 

bumps, falls, falling objects, and weather.  

Replace caps securely when moving 

cylinders.
Stuck valve.  Do NOT use a hammer 

or wrench to open a cylinder valve that 

cannot be opened by hand.  Notify your 

supplier.
Mixing gases.  NEVER try to mix any 

gases in a cylinder.

NEVER refill any cylinder.
Cylinder fittings should never be modified 

or exchanged.

3. Hose

Prohibited use.  Never use hose other 

than that designed for the specified gas.  

A general hose identification rule is: red 

for fuel gas, green for oxygen, and black 

for inert gases.
Use ferrules or clamps designed for 

the hose (not ordinary wire or other 

substitute) as a binding to connect hoses 

to fittings.

No copper tubing splices.  Use only 

standard brass fittings to splice hose.

Avoid long runs to prevent kinks and 

abuse.  Suspend hose off ground to keep 

it from being run over, stepped on, or 

otherwise damaged.
Coil excess hose to prevent kinks and 

tangles.
Protect hose from damage by sharp 

edges, and by sparks, slag, and open 

flame.

Examine hose regularly for leaks, 

wear, and loose connections.  Immerse 

pressured hose in water; bubbles 

indicate leaks
Repair leaky or worn hose by cutting area 

out and splicing.  Do NOT use tape.

4. Proper Connections

Clean cylinder valve outlet of impurities 

that may clog orifices and damage seats 

before connecting regulator.  Except 

for hydrogen, crack valve momentarily, 

pointing outlet away from people and 

sources of ignition.  Wipe with a clean, 

lintless cloth.
Match regulator to cylinder.  Before 

connecting, check that the regulator label 

and cylinder marking agree, and that the 

regulator inlet and cylinder outlet match.  

NEVER Connect a regulator designed 

for a particular gas or gases to a cylinder 

containing any other gas.
Tighten connections.  When assembling 

threaded connections, clean and smooth 

seats where necessary.  Tighten.  If 

connection leaks, disassemble, clean, 

and retighten, using properly fitting 

wrench.
Adapters.  Use a CGA adapter (available 

from your supplier) between cylinder 

and regulator, if one is required.  Use 

two wrenches to tighten adapter marked 

RIGHT and LEFT HAND threads.
Regulator outlet (or hose) connections 

may be identified by right hand threads 

for oxygen and left hand threads (with 

grooved hex on nut or shank) for fuel gas.

5. Pressurizing Steps:

Drain regulator of residual gas through 

suitable vent before opening cylinder 

(or manifold valve) by turning adjusting 

screw in (clockwise).  Draining prevents 

excessive compression heat at high 

pressure seat by allowing seat to open 

on pressurization.  Leave adjusting 

screw engaged slightly on single-stage 

regulators.
Stand to side of regulator while opening 

cylinder valve.
Open cylinder valve slowly so that 

regulator pressure increases slowly.  

When gauge is pressurized (gauge 

reaches regulator maximum) leave 

cylinder valve in following position: for 

oxygen and inert gases, open fully to seal 

stem against possible leak; for fuel gas, 

open to less than one turn to permit quick 

emergency shut-off.

Use pressure charts (available from 

your supplier) for safe and efficient 

recommended pressure settings on 

regulators.

Check  for  leaks  on  first  pressurization 

and regularly thereafter.  Brush with soap 

solution.  Bubbles indicate leaks.  Clean 

off soapy water after test; dried soap is 

combustible.

E. User Responsibilities

Follow all Safety Rules.
Remove leaky or defective equipment 

from service immediately for repair.  Read 

and follow user manual instructions.

F. Leaving Equipment Unattended

Close gas supply at source and drain gas.

G. Rope Staging-Support

Rope staging-support should not be used 

for welding or cutting operation; rope 

may burn.

1-3  ARC WELDING

Comply with precautions in 1-1, 1-2, and 

this section.  Arc Welding, properly done, 

is a safe process, but a careless operator 

invites trouble.  The equipment carries 

high  currents  at  significant  voltages.  

The arc is very bright and hot.  Sparks 

fly,  fumes  rise,  ultraviolet  and  infrared 

energy radiates, weldments are hot, and 

compressed gases may be used.  The 

wise operator avoids unnecessary risks 

and protects himself and others from 

accidents.

A. Burn Protection

Comply with precautions in 1-2.
The welding arc is intense and visibly 

bright.  Its radiation can damage eyes, 

penetrate  lightweight  clothing,  reflect 

from light-colored surfaces, and burn 

the skin and eyes.  Skin burns resemble 

acute sunburn; those from gas-shielded 

arcs are more severe and painful.  

DON’T GET BURNED; COMPLY WITH 

PRECAUTIONS.

1. Protective Clothing

Wear long-sleeve clothing in addition to 

gloves, hat, and shoes.  As necessary, 

use additional protective clothing such 

Содержание COBRAMIG 300

Страница 1: ...Product CobraMIG 300 Manual 091 0711 Serial 1601 0001 Voltage Req d 240VAC 1PH or 480VAC 1PH Revision A Model Number 187 001 Owner s Manual CobraMig 300 Power Supply Detachable Wire Feeder...

Страница 2: ...Spool Installation 6 Input Voltage Setup 9 Operation Section B Display Settings 10 Advanced Parameters 11 Process Settings 13 Accessories Section C Optional Kits 14 Adapter Kits 15 Maintenance Sectio...

Страница 3: ...hut OFF gas supply at source to prevent possible accumulation of gases in the space if downstream valves have been accidentally opened or left open Check to be sure that the space is safe before reent...

Страница 4: ...ly for leaks wear and loose connections Immerse pressured hose in water bubbles indicate leaks Repair leaky or worn hose by cutting area out and splicing Do NOT use tape 4 Proper Connections Clean cyl...

Страница 5: ...or rubber mat when dampness or sweat cannot be avoided Sweat sea water or moisture between body and an electrically HOT part or grounded metal reduces the body surface electrical resistance enabling...

Страница 6: ...consists of a single phase constant voltage CV power supply with a removable push pull wire feeder and controls This unit is directly compatible with all of MK Products 14 pin X Series digital push p...

Страница 7: ...lowing Guns Digital 14 pin Python X Cobra X Prince X Analog 7 pin W clocked with adapter kit 005 0784 Python Python LX Cobra MX Cobra Max Cobra SX Cobra Gold Cobra System III Prince Prince XL RoboKing...

Страница 8: ...red If you find it necessary to change the input voltage see page 9 Input Voltage Setup VOLTAGE 240 PHASE SINGLE CURRENT 50 AMPS FREQUENCY 50 60 Hz DUTY CYCLE 100 225 AMPS 60 300 AMPS VOLTAGE 480 PHAS...

Страница 9: ...l local codes and the manufacture s recommendations A fused line discon nect switch should be installed in the input circuit to the unit Failure to comply with this warning can result in serious injur...

Страница 10: ...tep 4 Ground Cable Attach a ground cable to the negative post on the back of the power supply Step 5 Inlet Gas Connection Connect a regulator flowmeter and gas line to the inlet in the back of the wir...

Страница 11: ...all power pin connection of the gun Verify the handle orientation is correct to not interfere with the sheet metal Tighten power pin connection knob Step 2 Connect 14 pin Circular connector Connect th...

Страница 12: ...or 030 035 Aluminum wires and DOWN for all After setting the tension flip the spindle nut back around and tighten it to the spindle thus locking the spool in place Installing Wire Spool Step 1 Install...

Страница 13: ...ly 6 inches of wire to allow it to feed through the conduit gun head assembly Thread the wire into the slave motor inlet Feed the wire through the rollers Slave Motor Inlet Wire Step 4 Drive Tension F...

Страница 14: ...nwinding of spool during normal operation Release retaining arm to secure wire in place Step 6 Feed Wire Through Gun There are two methods for initially feeding wire through the system either pull the...

Страница 15: ...low Step 1 Remove right side panel of power supply Step 2 Reposition the 4 jumpers to the desired input 240VAC or 480VAC Locations are specified on the terminal identification sticker Warning Failure...

Страница 16: ...tings The LED light will illuminate which setting is active Use adjustment knob or the or Button on the gun to adjust the value up or down Section B On Off switch Adjustment Knob Select Button Wire Sp...

Страница 17: ...ill length parameter This feature is active at the release of trigger or signals triggers in latch mode OFF 50 Increments of 5 Increments of 05 0 1 1 6 seconds Maintains weld parameters at the end of...

Страница 18: ...Unlock the machine and access the Advanced Parameters If the Lock Code is lost or forgotten please contact MK Products customer service at 800 787 9707 There are two values available On This mode wil...

Страница 19: ...Ar 20 0 090 3 6 540 Ar 20 0 063 3 1 340 Ar 20 0 090 3 9 360 Ar 20 0 125 5 0 390 Ar 20 0 063 3 0 430 Ar 20 0 090 3 5 455 Ar 20 0 125 4 7 490 Ar 20 0 125 4 5 210 Ar 20 0 188 6 0 260 Ar 25 0 250 7 3 330...

Страница 20: ...To connect to your gas source or bottle 15ft ground cable clamp 843 0727 Includes 15ft ground cable and clamp To connect your CM300 to your work piece Cable Holders 005 0785 Includes two cable holder...

Страница 21: ...le and power pin adapter Which gives you the ability plug your anaolog gun directly to the CM300 Analog gun 7 to 14 pin control cable 843 0726 Analog gun power pin adapter 003 2607 Bulk wire dispensin...

Страница 22: ...ect and unplug unit before cleaning unit Every six months blow out or vacuum dust and dirt from the internal components of the power supply Remove the side panels and use a clean dry air stream or vac...

Страница 23: ...ng section of this manual please read carefully and use caution when performing service on any electrical equipment All service is to be per formed by a qualified service technician Before calling for...

Страница 24: ...on how to change input voltage of your unit is necessary Bad F2 fuse 28VAC on main board P N 003 2613 If power supply fan is running then check F2 fuse 28VAC on main board replace if needed Unit does...

Страница 25: ...wner s Manual Page 19 Appendices Diagrams Parts List Assembly Power Supply CM300 187 201 20 21 Assembly Wire Feeder CM300 187 101 22 23 CobraMig 300 Electrical Block Diagram 24 X Series Gun Electrical...

Страница 26: ...Cobra X Owner s Manual Page 20 Assembly Power Supply CM300 187 201...

Страница 27: ...Cobra X Owner s Manual Page 21 Assembly Power Supply CM300 187 201 cont...

Страница 28: ...Cobra X Owner s Manual Page 22 Assembly Wire Feeder CM300 187 101...

Страница 29: ...Cobra X Owner s Manual Page 23 Assembly Wire Feeder CM300 187 101 cont...

Страница 30: ...FOR CV VERSION X3 X3 X4 X3 GAS FITTING TRIAC WELD PDRIVER P_CONTACT PDRIVER TRIAC P_CONTACT WELD GREEN WIRE CHASSIS X3 CHASSIS P N 843 0729 PCB 003 2604 FRONT PANEL ASSEMBLY PCB 003 2625 PCB 003 2621...

Страница 31: ...Cobra X Owner s Manual Page 25 X Series Gun Electrical...

Страница 32: ...Cobra X Owner s Manual Page 26...

Страница 33: ...Cobra X Owner s Manual Page 27...

Страница 34: ...16882 Armstrong Ave Irvine CA 92606 Tel 949 863 1234 Fax 949 474 1428 www mkproducts com August 1 2010...

Страница 35: ...THIS PAGE INTENTIONALLY BLANK...

Страница 36: ...www mkproducts com 16882 Armstrong Ave Irvine California 92606 TEL 949 863 1234 FAX 949 474 1428...

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