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SERVICE BULLETIN

QUALITY INFORMATION ANALYSIS

OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION

SERVICE BULLETIN

No.: ESB-01E00-011

Date

2002-03-19

<Model>

<M/Y>

Subject:

ADDITION OF SPECIAL MODEL FOR 2002
SPACE STAR

02-02

Group:

GENERAL

Draft No.: 01CH006

(EC)SPACE STAR
(DG0A)

INFORMATION

INTERNATIONAL
CAR
ADMINISTRATION
OFFICE

O. Kai - E.V.P. & G.M.

After Sales Service Dept.

1. Description:

This Service Bulletin informs you of addition of the special model <Joint Action Model (JAM)> for
the 2002 SPACE STAR.

2. Applicable Manuals:

Manual

Pub. No.

Language

Page(s)

’02 SPACE STAR

CMXE99E1-B

(English)

Workshop Manual chassis SUPPLEMENT

CMXS99E1-B

(Spanish)

CMXF99E1-B

(French)

CMXG99E1-B

(German)

CMXD99E1-B

(Dutch)

CMXW99E1-B

(Swedish)

’99-’02 SPACE STAR CD-ROM

CMXX99E3-CD

(English)

CMXX99E3-CD

(Spanish)

CMXX99E3-CD

(Swedish)

CMXZ99E3-CD

(French)

CMXZ99E3-CD

(German)

CMXZ99E3-CD

(Dutch)

CMXZ99E3-CD

(Italian)

Содержание Space Star

Страница 1: ...GENERAL Click on the applicable bookmark to selected the required model year...

Страница 2: ...spection 11 Inspection Service Points for a Blown Fuse 12 Points to Note for Intermittent Malfunctions 12 VEHICLE IDENTIFICATION 13 Vehicle Information Code Plate 13 Models 14 Model Code 14 Chassis Nu...

Страница 3: ...servicing procedures visual inspections should always be performed as well DEFINITION OF TERMS STANDARD VALUE Indicates the value used as the standard for judging the quality of a part or assembly on...

Страница 4: ...manual transmission SOHC Indicates an engine with the single overhead camshaft or a model equipped with such an engine DOHC Indicates an engine with the double overhead camshaft or a model equipped wi...

Страница 5: ...ng Procedures The numbers provided within the diagram indi cate the sequence for maintenance and servic ing procedures D Removal steps The part designation number corresponds to the number in the illu...

Страница 6: ...is applied Indicates the section title Indicates the group num ber Indicates the page number Indicates the group title denotes non reus able part Repair kit or set parts are shown Only very frequently...

Страница 7: ...m the customer Check trouble symptom Reoccurs Does not reoccur Read the diagnosis code Normal code displayed or communication with MUT II not possible Refer to the INSPECTION CHART FOR TROUBLE SYMPTOM...

Страница 8: ...symptoms classified in the Inspection Chart for Trouble Symptoms Refer to the next page for how to read the inspection procedures 8 SERVICE DATA REFERENCE TABLE Inspection items and normal judgement v...

Страница 9: ...agnosis code Caution Connection and disconnection of the MUT II should always be carried out with the ignition switch in the LOCK OFF position When not using the MUT II 1 Turn the ignition switch to L...

Страница 10: ...trical wiring manual by means of this symbol Caution After carrying out connector inspection always be sure to reconnect the connector as it was before 5 Confirm that there are trouble symptoms If tro...

Страница 11: ...e that if the connector control unit etc is too small to permit insertion of the test bar it should not be forced use a special tool the extra thin probe in the harness set for checking for this purpo...

Страница 12: ...terminal connections male and female pins will not be perfect even if the connector body is connected and the pins may pull out of the reverse side of the connector Therefore gently pull the harnesse...

Страница 13: ...becomes simple In order to ascertain the conditions under which an intermittent malfunction occurs first ask the customer for details about the driving conditions weather conditions frequency of occur...

Страница 14: ...mission model and body colour code No Item Contents 1 MODEL DG2A LNDEL6 DG2A Vehicle model LNDEL6 LNDEL6 Model series 2 ENGINE 4G13 Engine model 3 TRANS AXLE F5MR1 Transmission code 4 COLOR INT OPT B6...

Страница 15: ...834 m LNJCL6 R6 LNJGL6 MODEL CODE 00100040394 No Items Contents 1 Development DG MITSUBISHI SPACE STAR 2 Engine type 1 1 299 m petrol engine g y 5 1 834 m petrol engine 3 Sort A Passenger car 4 Body s...

Страница 16: ...ontents 1 Steering wheel location XMC Left hand drive XMD Right hand drive 2 Body style L 5 door hatchback 3 Transmission type N 5 speed manual transmission 4 Vehicle line DG SPACE STAR 5 Development...

Страница 17: ...00100570121 1 The engine model number is stamped at the cylinder block as shown in the following Engine model Engine displacement 4G13 4G93 1 299 1 834 2 The engine serial number is stamped near the e...

Страница 18: ...470 1 470 1 470 1 470 Overhang front 7 835 835 835 835 Overhang rear 8 695 695 695 695 Ground clearance unladen 9 155 155 140 140 Vehicle weight kg Kerb weight 1 120 LHD 1 125 RHD 1 125 LHD 1 130 RHD...

Страница 19: ...act sensor 6 Store components removed from the SRS and seat belt with pre tensioner in a clean and dry place The air bag module and seat belt with pre tensioner should be stored on a flat surface and...

Страница 20: ...or Cover the oxygen sensor with a protective cover when applying anti corrosion agents and undercoats PRE INSPECTION CONDITION Pre inspection condition refers to the condition that the vehicle must be...

Страница 21: ...ried out which involve the electrical or fuel systems MUST be carried out in accordance with MMC s information Instructions ENGINE OILS Health Warning Prolonged and repeated contact with mineral oil w...

Страница 22: ...a risk of eye contact eye protection should be worn for example chemical goggles or face shields in addition an eye wash facility should be provided Obtain First Aid treatment immediately for open cu...

Страница 23: ...AT BELT WITH PRE TENSIONER The seat belt with pre tensioner work simultaneously with the SRS The pre tensioner takes up seat belt slack immediately at a collision by that restraining the front passeng...

Страница 24: ...eploys if an impact received at the side of the vehicle is stronger than a certain set value in order to protect the upper bodies of front seat passengers in the event of a collision The seat belt pre...

Страница 25: ...pre tensioner NOTE If any of these components are diagnosed as faulty they should only be replaced in accordance with the INDIVIDUAL COM PONENTS SERVICE procedures in this manual starting at GROUP52B...

Страница 26: ...Correct or replace each wiring harness 15 16 Body wiring harness Clock spring Air bag module Driver s side Correct or replace the dash wiring harness Replace the clock spring 17 Body wiring harness D...

Страница 27: ...eel off which will affect the reliability of the connector performance Connector housing MB991222 Groove SRS ECU harness connector Connector cover SRS ECU harness connector seen from the rear 1 2 7 SR...

Страница 28: ...TIONS FOR LIFTING AND JACKING 00100070089 Caution Do not support the vehicles at locations other than specified supporting points If do so this will cause damage etc SUPPORT POSITIONS FOR A GARAGE JAC...

Страница 29: ...OST LIFT OR DOUBLE POST LIFT Caution When service procedures require removing rear suspension spare tyre and rear bumper place additional weight on rear end of vehicle or anchor vehicle to hoist to pr...

Страница 30: ...ehicle by the following procedure 1 Place the vehicle on the H bar lift same direction 2 Place attachments on the H bar lift at the designated chassis support positions When making the attachments ref...

Страница 31: ...e wood selected for the blocks must be hard 2 For the B blocks and C blocks use a saw and chisel or similar tool to make grooves of the dimensions shown in the figure 3 Make four ATTACHMENTS such as s...

Страница 32: ...ened to plastic or die cast inserted nuts 4 If self tapping screws or self locking nuts are used Standard bolt and nut tightening torque Thread size Torque Nm Bolt nominal diameter mm Pitch mm Head ma...

Страница 33: ...NOTES...

Страница 34: ...00 1 GENERAL CONTENTS HOW TO USE THIS MANUAL 2 Model Indications 2 VEHICLE IDENTIFICATION 2 Models 2 Model code 3 MAJOR SPECIFICATIONS 4...

Страница 35: ...sion or models equipped with the automatic transmission A C Indicates the air conditioner VEHICLE IDENTIFICATION MODELS Model code Engine model Transmission model Fuel supply system DG1A LNDEL6 R6 4G1...

Страница 36: ...70 mL diesel engine 5 1 834 L t l i g 5 1 834 mL petrol engine 3 Sort A Passenger car 4 Body style L 5 door 5 Transmission type N 5 speed manual transmission R 4 speed automatic transmission 6 Trim le...

Страница 37: ...rear 6 1 470 Overhang front 7 835 Overhang rear 8 695 Ground clear ance unladen 9 155 Vehicle i h k Kerb weight 1 158 1 170 1 173 1 248 1 260 1 258 weight kg Max gross vehicle weight 1 655 1 730 Max a...

Страница 38: ...ang front 7 835 Overhang rear 8 695 Ground clear ance unladen 9 150 Vehicle i h k Kerb weight 1 228 1 240 1 238 1 255 1 253 weight kg Max gross vehicle weight 1 730 Max axle weight rating front 920 Ma...

Страница 39: ...NOTES...

Страница 40: ...00 1 GENERAL CONTENTS VEHICLE IDENTIFICATION 2 Models 2 Model code 3 MAJOR SPECIFICATIONS 4...

Страница 41: ...y system DG1A LNDEL6 R6 4G13 SOHC 1 299 mL F5MR1 2WD 5M T MPI LNJEL6 R6 DG3A LNDEL6 R6 4G18 SOHC 1 584 mL LNJEL6 R6 LNPEL6 LRJEL6 R6 F4A42 2WD 4A T DG4A LNDFL6 F9Q1 1 870 mL F5MV1 2WD 5M T Fuel inject...

Страница 42: ...70 mL diesel engine 5 1 834 mL petrol engine 3 Sort A Passenger car 4 Body style L 5 door 5 Transmission type N 5 speed manual transmission R 4 speed automatic transmission 6 Trim level D Family 6 Tri...

Страница 43: ...5 Overhang rear 8 695 Ground clear ance unladen 9 155 150 Vehicle i h k Kerb weight 1 155 1 170 1 160 1 175 1 175 1 205 weight kg Max gross vehicle weight 1 655 1 725 3 1 690 1 765 3 Max axle weight r...

Страница 44: ...lear ance unladen 9 145 150 Vehicle i h k Kerb weight 1 245 1 260 1 240 1 235 1 255 weight kg Max gross vehicle weight 1 730 1 790 3 Max axle weight rating front 920 Max axle weight rating rear 850 91...

Страница 45: ...NOTES...

Страница 46: ...00 1 GENERAL CONTENTS TARGETS OF DEVELOPMENT 2 TECHNICAL FEATURES 2 VEHICLE IDENTIFICATION 3 Models 3 Model Code 3 MAJOR SPECIFICATIONS 4...

Страница 47: ...interior as well as the exterior TECHNICAL FEATURES Major changes for the model year 2003 are 1 The headlamps are integrated with the front turn signal lamps 2 The rear combination lamps are newly des...

Страница 48: ...R6 Direct Injection Diesel MODEL CODE No Item Content 1 Development DG MITSUBISHI SPACE STAR 2 Engine type 1 1 299 mL petrol engine 2 Engine ty e 1 1 299 mL etrol engine 3 1 584 mL petrol engine 4 1 8...

Страница 49: ...7 855 Overhang rear 8 695 Ground clearance unladen 9 155 Vehicle weight Kerb weight 1 160 1 180 1 165 1 185 1 185 g kg Max gross vehicle weight 1 655 1 690 Max axle weight rating front 855 880 Max ax...

Страница 50: ...nladen 9 150 145 Vehicle weight kg Kerb weight 1 195 1 215 1 245 1 265 g g Max gross vehicle weight 1 690 1 730 Max axle weight rating front 880 920 Max axle weight rating rear 850 910 3 850 910 3 Sea...

Страница 51: ...NOTES...

Страница 52: ...er replacement of the ECU for engine control or after resetting of the battery has been established Disconnection of ECU for engine control battery backup power supply disconnection of battery termina...

Страница 53: ...D9506 C Dutch PWDW9507 C Swedish 1999 SPACE STAR CMXE99E1 English 00 18 Workshop Manual CMXS99E1 Spanish CMXF99E1 French CMXG99E1 German CMXD99E1 Dutch CMXW99E1 Swedish CMXI99E1 Italian 1999 PAJERO PI...

Страница 54: ...LOCK OFF position and stop the engine 3 After lapse of ten or more seconds restart the engine 4 Run the engine at idle for ten minutes under the following conditions Transmission Neutral P range for a...

Страница 55: ...P G M After Sales Service Dept 1 Description This Service Bulletin informs you of addition of the special model Joint Action Model JAM for the 2002 SPACE STAR 2 Applicable Manuals Manual Pub No Langu...

Страница 56: ...Supplement CMXE99E1 B Supplement ENGINE GROUP PWEE______ Looseleaf edition ELECTRICAL WIRING EMXE99E1 Basic EMXE99E1 A Supplement EMXE99E1 B Supplement BODY REPAIR MANUAL BMXE99E1 PARTS CATALOGUE C60...

Страница 57: ...3 GENERAL CONTENTS TARGETS OF DEVELOPMENT 2 TECHNICAL FEATURES 2 VEHICLE IDENTIFICATION 3 Models 3 Model Code 3 MAJOR SPECIFICATIONS 4 00 1...

Страница 58: ...ly for the JAM has been employed 2 Color center panel exclusively for the JAM has been employed 3 Color combination meter panel exclusively for the JAM has been employed 4 Color inner door handles exc...

Страница 59: ...F4A42 INVECS II 4A T GDI Gasoline Direct Injection MODEL CODE No Items Contents 1 Development DG MISTUBISHI SPACE STAR 2 Engine type 3 1 584 mL petrol engine 4 1 870 mL diesel engine 5 1 834 mL petrol...

Страница 60: ...t 7 835 835 Overhang rear 8 695 695 Vehicle dimensions mm Ground clearance unladen 9 155 150 Kerb weight 1 175 1 240 Max gross vehicle weight rating 1 690 1 730 Max axle weight rating front 880 920 Ve...

Страница 61: ...8 695 695 Vehicle dimensions mm Ground clearance unladen 9 150 145 Kerb weight 1 255 1 260 Max gross vehicle weight rating 1 730 1 730 Max axle weight rating front 920 920 Vehicle weight kg Max axle...

Страница 62: ...ize 15 x 6 0J 14 x 5 5J 14 x 5 5JJ 15 x 6 0J Amount of wheel offset mm 46 46 Wheel Pitch circle diameter P C D mm 114 3 114 3 Tyre Size 195 55R15 85H 185 65R14 86H 195 55R15 85H Type Steel type Steel...

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