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GENERAL INFORMATION

ENGINE COOLING

14-2

GENERAL INFORMATION

M1141000100456

The cooling system is designed to keep every part of 
the engine at appropriate temperature in whatever 
condition the engine may be operated. The cooling 
method is of the water-cooled, pressure forced circu-
lation type in which the water pump pressurizes cool-
ant and circulates it throughout the engine. If the 
engine coolant temperature exceeds the prescribed 
temperature, the thermostat opens to circulate the 

coolant through the radiator as well so that the heat 
absorbed by the coolant may be radiated into the air. 
The water pump is of the centrifugal type and is 
driven by the drive belt from the crankshaft. The radi-
ator is the corrugated fin, down flow type. The cool-
ing fan is controlled by the fan controller and 
engine-ECU depend on driving conditions.

Item

Specification

Radiator

Performance kJ/h

216,700

SERVICE SPECIFICATIONS

M1141000300483

Item

Standard value

Limit

Radiator cap pressure kPa

93 

 123

Minimum 83

Range of coolant antifreeze concentration of radiator %

30 

 60

-

Fan controller input voltage V

Ignition switch: "ON"

Battery positive voltage

-

Fan controller output voltage V

A/C switch: "OFF"

1 or less

-

A/C switch: "ON"

Repeat steps 1) and 2).
1) 8.2 

±

 2.6

2) Battery positive voltage 

±

 2.6

-

Thermostat

Valve opening temperature of thermostat 

°

C

80 

±

 1.5

-

Full-opening temperature of thermostat 

°

93

-

Valve lift mm

9.5 or more

-

LUBRICANT

M1141000400424

Item

Specified lubricant

Quantity L

Engine coolant (including 
reserve tank)

DIA QUEEN SUPER LONG LIFE COOLANT or equivalent

6.0

SEALANT

M1141000500658

Item

Specified sealant

Remark

Cylinder block drain plug

3M Nut Locking Part No.4171 or equivalent

Drying sealant

Содержание Lancer Evolution IX 2006

Страница 1: ...AP PRESSURE CHECK 14 15 ENGINE COOLANT REPLACEMENT 14 15 CONCENTRATION MEASUREMENT 14 16 FAN CONTROLLER CHECK 14 16 FAN CONTROL RELAY CONTINUITY CHECK 14 17 COOLING FAN MOTOR CHECK 14 17 THERMOSTAT 14...

Страница 2: ...cool ing fan is controlled by the fan controller and engine ECU depend on driving conditions Item Specification Radiator Performance kJ h 216 700 SERVICE SPECIFICATIONS M1141000300483 Item Standard va...

Страница 3: ...ng A Connector pin contact pressure inspection B Power circuit inspection C Power circuit inspection D Commercial tester connection MB992006 MB992006 Extra fine probe Making voltage and resistance mea...

Страница 4: ...nge GR Grey R Red P Pink V Violet PU Purple INPUT SIGNAL A C SWITCH ENGINE COOLANT TEMPERATURE SENSOR VEHICLE SPEED SENSOR ENGINE ECU ENGINE CONTROL RELAY SMOOTHING CIRCUIT FIELD EFFECT TRANSISTOR CIR...

Страница 5: ...ATURE DETECTION CURRENT DETECTION RADIATOR FAN MOTOR FAN CONTROLLER ENGINE CONTROL SYSTEM FUSIBLE LINK 2 FAN CONTROL RELAY AC505139 Cooling fan drive circuit R H drive vehicles AB TROUBLESHOOTING ENGI...

Страница 6: ...itive voltage when the ignition switch is turned to the ON position YES Go to Step 7 NO Go to Step 2 STEP 2 Check the fan control relay Refer to P 14 17 Q Is the fan control relay in good condition YE...

Страница 7: ...If intermediate connector A 13 LHD C 31 RHD and J C 6 C 105 are damaged repair or replace them Refer to GROUP 00 How to Use Troubleshooting Inspection Service Points P 00 5 AC310900AB Connector A 09X...

Страница 8: ...h AC210859 Connector A 17 A 17 GR AD Fan controller Component side Q Are the harness wires between fan controller connector A 17 and earth damaged YES Repair or replace them then go to Step 13 NO Go t...

Страница 9: ...vice Points P 00 5 AC505254 AC Connector C 121 LHD C 121 GR Engine ECU 15 29 2221 23 3534 7 8 16 18 19 17 20 31 32 33 30 5 6 11 10 12 13 14 26 2827 25 3 4 2 9 24 1 JAE Component side AC505255AC Connec...

Страница 10: ...to Step 13 STEP 13 Check the symptoms Q Does the cooling fan operate correctly YES The procedure is complete NO Return to Step 1 INSPECTION PROCEDURE 2 Cooling fan does not change speed or does not st...

Страница 11: ...e between fan control relay connector A 09X and fan controller connector A 17 damaged YES Repair or replace the part then go to Step 6 NO Go to Step 3 STEP 3 Measure the output circuit voltage at engi...

Страница 12: ...1 9 2 4 27 13 26 11 3 12 2829 1415 3031 1718 33 32 6 20 5 19 21 35 34 8 23 7 22 JAE AB Connector C 121 RHD Harness side C 121 GR Engine ECU 1 Do not disconnect engine ECU connector C 121 2 Start the...

Страница 13: ...rvice Points P 00 5 AC505254 AC Connector C 121 LHD C 121 GR Engine ECU 15 29 2221 23 3534 7 8 16 18 19 17 20 31 32 33 30 5 6 11 10 12 13 14 26 2827 25 3 4 2 9 24 1 JAE Component side AC505255AC Conne...

Страница 14: ...Step 8 NO Go to Step 7 STEP 7 Check the fan controller at engine ECU connector C 121 AC505254 16 25 10 24 1 9 2 4 27 13 26 11 3 12 2829 1415 3031 1718 33 32 6 20 5 19 21 35 34 8 23 7 22 JAE AB Connec...

Страница 15: ...AC211643 AB Cap adapter 1 Use a cap adapter to attach the cap to the tester 2 Increase the pressure until the indicator of the gauge stops moving Minimum limit 83 kPa Standard value 93 123 kPa 3 Repl...

Страница 16: ...13 Remove the radiator cap after the engine has become cold and pour in coolant up to the brim Reinstall the cap CAUTION Do not overfill the reserve tank 14 Add coolant to the reserve tank between the...

Страница 17: ...tage between the cooling fan motor connector terminals while the fan is running The voltage should repeat the values 1 and 2 below Standard value 1 8 2 2 6 V 2 Battery positive voltage 2 6 V 11 If the...

Страница 18: ...val Operation Under Cover Removal Refer to GROUP 51 Front Bumper P 51 2 Engine Coolant Draining Refer to P 14 15 Intake Air Duct Removal Refer to GROUP 15 Air Cleaner P 15 5 Air Hose E Air Pipe C and...

Страница 19: ...tting AB 1 Insert each hose as far as the projection of the water outlet fitting 2 Align the mating marks on the radiator hose and hose clamp and then connect the radiator hose INSPECTION M11410025004...

Страница 20: ...fer to P 14 15 Timing Belt Tensioner Adjuster Removal Refer to GROUP 11A Timing Belt P 11A 36 Post installation Operation Timing Tensioner Adjuster Belt Installation Refer to GROUP 11A Timing Belt P 1...

Страница 21: ...o not let the O ring get contaminated with grease or engine oil AC103005 Water pump O ring Water inlet pipe AC Fit an O ring into the O ring groove located at the end of the water inlet pipe and apply...

Страница 22: ...GROUP 15 Air Cleaner P 15 5 Battery and Battery Tray Installation Engine Coolant Refilling Refer to P 14 15 Under Cover Installation Refer to GROUP 51 Front Bumper P 51 2 AC504959 11 1 N m 23 4 N m 10...

Страница 23: ...pump for insertion B WATER INLET PIPE INSTALLATION Temporarily install the water inlet pipe After installing the water outlet fitting and thermostat case assembly tighten the mounting bolt of the wat...

Страница 24: ...OUP 51 Front Bumper P 51 2 AC210706 3 5 0 4 N m 5 0 1 0 N m 5 0 1 0 N m 5 0 1 0 N m 12 2 N m 12 2 N m AC 5 4 0 5 N m 4 5 0 4 N m 1 19 18 17 16 15 14 13 12 10 9 8 7 6 5 11 4 3 2 22 20 21 N 11 12 2 N m...

Страница 25: ...pipe B out of the way so that the pipe does not interfere with the radia tor assembly or the cooling fan motor the fan and shroud assembly INSTALLATION SERVICE POINT A RADIATOR LOWER HOSE RADIA TOR UP...

Страница 26: ...NOTES...

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