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4.4.2 Calibration to a known velocity
Notes:
This procedure requires that the operator knows the sound velocity of the material to be

measured. A table of common materials and their sound velocities can be found in Appendix A of

this manual.

Press the

key to activate the calibration mode. The MM (or IN) symbol should begin flashing.

Press the

key again, so that The M/S (or IN/

μ

S) symbols are flashing.

Use the

key and the

key to adjust the sound velocity value up or down, until it matches the

sound velocity of the material to be measured. You can also press the

key to switch among the

preset commonly using velocities.

Press the

key to exit from the calibration mode. The gauge is now ready to perform

measurements.

To achieve the most accurate measurements possible, it is generally advisable to always calibrate the

gauge to a sample piece of known thickness. Material composition (and thus, its sound velocity)

sometimes varies from lot to lot and from manufacturer to manufacturer. Calibration to a sample of

known thickness will ensure that the gauge is set as closely as possible to the sound velocity of the

material to be measured.

4.4.3 Two Point Calibration
Notes:
This procedure requires that the operator has two known thickness points on the test piece that

are representative of the range to be measured.

Perform a Probe-Zero.

Apply couplant to the sample piece.

Press the transducer against the sample piece, at the first/second calibration point, making sure that

the transducer sits flat against the surface of the sample. The display should show some (probably

incorrect) thickness value, and the coupling status indicator should appear steadily.

Having achieved a stable reading, remove the transducer. If the displayed thickness changes from the

value shown while the transducer was coupled, repeat step 3.

Press the

key. The MM (or IN) symbol should begin flashing.

Use the

key and the

key to adjust the displayed thickness up or down, until it matches the

thickness of the sample piece.

Press the

key. The display will flash 1OF2. Repeat steps 3 through 6 on the second calibration

point.

Press the

key, so that The M/S (or IN/

μ

S) symbols are flashing. The gauge will now display the

sound velocity value it has calculated based on the thickness values that were entered in step 6.

Press the

key once more to exit the calibration mode. The gauge is now ready to perform

measurements within this range.

4.5 Making Measurements

When the tool is displaying thickness measurements, the display will hold the last value measured, until

a new measurement is made.

In order for the transducer to do its job, there must be no air gaps between the wear-face and the surface

of the material being measured. This is accomplished with the use of a “coupling” fluid, commonly called

“couplant”. This fluid serves to “couple”, or transfer, the ultrasonic sound waves from the transducer, into

the material, and back again. Before attempting to make a measurement, a small amount of couplant

should be applied to the surface of the material being measured. Typically, a single droplet of couplant is

sufficient.

After applying couplant, press the transducer (wearface down) firmly against the area to be measured.

The coupling status indicator should appear, and a digit number should appear in the display. If the

instrument has been properly “zeroed” and set to the correct sound velocity, the number in the display

will indicate the actual thickness of the material directly beneath the transducer.

If the coupling status indicator does not appear, not stable, or the numbers on the display seem erratic,

firstly check to make sure that there is an adequate film of couplant beneath the transducer, and that the

Содержание mt180

Страница 1: ...Mul ti Mode Ultrasonic Thickness Gauge MT180 190 User s Manual MITECH CO LTD www mitech ndt com ...

Страница 2: ...ion of Surfaces 6 4 Operation 6 4 1 Power On Off 6 4 2 Setting the Measurement Mode 6 4 3 Perform Probe Zero 6 4 4 Sound Velocity Calibration 7 4 5 Making Measurements 8 4 6 Scan mode 9 4 7 Changing Resolution 9 4 8 Changing Units 9 4 9 Memory Management 9 4 10 EL Backlight 10 4 11 Battery Information 10 4 12 Auto Power Off 10 4 13 System Reset 10 4 14 Connecting to a Computer 10 5 Servicing 10 6 ...

Страница 3: ...ass and other ultrasonic wave well conductive materials Transducer models are available for special application including for coarse grain material and high temperature applications Probe Zero function Sound Velocity Calibration function Two Point Calibration function Single point mode and Scan mode Seven measurements readings per second in single point mode and sixteen per second in Scan Mode Cou...

Страница 4: ...z 5 DataPro Software 1 6 Communication Cable 1 1 5 Operating Conditions Operating Temperature 20 60 Storage Temperature 30 70 Relative Humidity 90 The surrounding environment should avoid of vibration strong magnetic field corrosive medium and heavy dust 2 Structure Feature 1 The main body 2 Keypad 3 LCD display 4 Pulser socket 5 Receiver socket 6 Probe zero disc 7 Communication port 8 Label 9 Bat...

Страница 5: ...ct transducer for a job is critical to being able to easily perform accurate and reliable measurement The following paragraphs highlight the important properties of transducers which should be considered when selecting a transducer for a specific job Generally speaking the best transducer for a job is one that sends sufficient ultrasonic energy into the material being measured such that a strong s...

Страница 6: ...trasonic sound waves that the instrument uses to calculate the thickness of the material being measured The transducer connects to the instrument via the attached cable and two coaxial connectors When using transducers the orientation of the dual coaxial connectors is not critical either plug may be fitted to either socket in the instrument The transducer must be used correctly in order for the in...

Страница 7: ...e perpendicular to the material surface In this case it will be difficult to exactly locate tiny irregularities in the material being measured as the focus of the sound beam no longer lies directly beneath the transducer 4 Operation 4 1 Power On Off The instrument is turned on by pressing the key When the gauge is turned on it will first perform a brief display test by illuminating all of the segm...

Страница 8: ...ound velocity for the material being measured Different types of material have different inherent sound velocities If the gauge is not set to the correct sound velocity all of the measurements the gauge makes will be erroneous by some fixed percentage The One point calibration is the simplest and most commonly used calibration procedure optimizing linearity over large ranges The Two point calibrat...

Страница 9: ...d thickness changes from the value shown while the transducer was coupled repeat step 3 Press the key The MM or IN symbol should begin flashing Use the key and the key to adjust the displayed thickness up or down until it matches the thickness of the sample piece Press the key The display will flash 1OF2 Repeat steps 3 through 6 on the second calibration point Press the key so that The M S or IN μ...

Страница 10: ...asured the gauge is keeping track of the lowest measurement it finds The transducer may be scrubbed across a surface and any brief interruptions in the signal will be ignored When the transducer loses contact with the surface for more than two seconds the gauge will display the smallest measurement it found When the transducer is removed from the material being scanned the gauge will display the s...

Страница 11: ...needed as the power source After several hours usage of the preset batteries the battery symbol on the screen will be shown as The more of dark part indicates the more close to fill When the battery capacity runs out the battery symbol will be shown as and will begin to flash When this occurs the batteries should be replaced Please take out the batteries when not working during a long period of ti...

Страница 12: ... 0 091 2311 Teflon 0 056 1422 Water 0 058 1473 Note the sound velocity shown is approximately for reference only Appendix B Applications Notes Measuring pipe and tubing When measuring a piece of pipe to determine the thickness of the pipe wall orientation of the transducers is important If the diameter of the pipe is larger than approximately 4 inches measurements should be made with the transduce...

Страница 13: ...y calibrating to each test piece individually the effects of variation of sound velocity will be minimized An additional important consideration when measuring laminates is that any included air gaps or pockets will cause an early reflection of the ultrasound beam This effect will be noticed as a sudden decrease in thickness in an otherwise regular surface While this may impede accurate measuremen...

Страница 14: ...temperatures may include water various oils and greases gels and silicone fluids Measurements at elevated temperatures will require specially formulated high temperature couplants Inherent in ultrasonic thickness measurement is the possibility that the instrument will use the second rather than the first echo from the back surface of the material being measured while in standard pulse echo mode Th...

Страница 15: ...nline reporting to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service promise MITECH users have lifelong maintenance service Fr...

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