4
5
Punching
• Before beginning a punch, inspect and discard
material and accessories with cracks or other
damage.
• Before beginning a punch, check the fuel gauge to
determine whether the battery charge is suffi cient
to complete the operation.
• Do not attempt to punch through more than one
layer of material at a time.
• Press the release button on the tool to ensure it
is ready for operation.
• After 5000 punches, return the tool to a
MILWAUKEE
service facility for inspection and
maintenance.
Preparing the Material
1. Select the appropriate punch, die and draw stud
for the application. See "Accessories" for chart.
2. Draw cross-hairs to mark the exact location of
the pilot hole.
3. Drill the pilot hole slightly larger than the draw
stud.
Using the Quick Connect Assembly
4. Slide the draw stud through the
die, then through the material.
5. Place the punch under/behind
the material and screw onto the
draw stud.
6. Line up cross hairs on the die
with those used to locate the pi-
lot hole on the material. Tighten
the punch and die securely
against each side of the material
to hold the assembly in place.
OPERATION
WARNING
Always remove battery
pack before changing or removing acces-
sories. Only use accessories specifically
recommended for this tool. Others may be
hazardous.
WARNING
To reduce the risk of injury,
wear safety goggles or glasses with side
shields.
ASSEMBLY
WARNING
Recharge only with the
charger specifi ed for the battery. For specifi c
charging instructions, read the operator’s
manual supplied with your charger and battery.
Inserting/Removing the Battery
To
remove
the battery, push in the release buttons
and pull the battery pack away from the tool.
To
insert
the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Always remove battery
pack before changing or removing acces-
sories. Only use accessories specifically
recommended for this tool. Others may be
hazardous.
Installing/Removing the Quick Connect
Assembly
The Knockout Tool can be used with the quick
connect assembly, or with the draw stud screwed
directly into the tool.
1. Remove the battery pack.
2. Screw the coupler into the
piston. Hand-tighten securely.
3. Place the Quick connect as-
sembly over the collar of the
tool. Pull back on the sleeve and
slide over the collar. Release
the sleeve.
4. Screw the draw stud into the
ball pull. Hand-tighten securely.
5. To remove the quick connect as-
sembly, reverse the procedure.
Installing/Removing the Draw Stud
In some circumstances, such as working in tight
spaces, it may be necessary to use the Knockout
Tool without the quick connect assembly.
1. Remove the battery pack.
2. Remove the quick connect assembly.
3. Screw the draw stud directly into the piston.
Hand tighten securely.
4. To remove the draw stud, unscrew from the
piston.
WARNING
To reduce the risk of injury,
ensure all threads are hand-tightened se-
curely before operating knockout tool.
7. Rotate the quick connect
sleeve to access the opening
in the coupler.
8. Slide the coupler around the
ball pull.
9. Rotate the sleeve to lock the
ball pull into the coupler.
FUNCTIONAL DESCRIPTION
1. Release button
2. LED
3. Trigger
4. Lock button
5. Piston
6. Coupler
7. Quick connect
anvil assembly
8. Quick connect
sleeve
9. Ball pull
10. Draw stud
11. Die
12. Punch
Punching the Material
10. Grasp the handle fi rmly and ensure hands and
body are away from the punch and die.
11. Pull the trigger.
12. When the operation is complete, release the
trigger.
13. Push the release button.
14. Rotate the quick connect sleeve and remove
the ball pull from the coupler.
15. Unscrew the punch from the draw stud and
remove the material. Use caution as the mate-
rial edges may be sharp.
Punching without the Quick Connect Assembly
1. Prepare the material as above.
2. Slide the draw stud through the die, then through
the material.
3. Place the punch under/behind the material and
screw onto the draw stud.
4. Line up cross hairs on the die with those used to
locate the pilot hole on the material. Tighten the
punch and die securely against each side of the
material to hold the assembly in place.
5. Grasp the handle fi rmly and ensure hands and
body are away from the punch and die.
6. Pull the trigger.
7. When the operation is complete, release the
trigger.
8. Push the release button.
9. Unscrew the punch from the draw stud and re-
move the material. Use caution as the material
edges may be sharp.
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