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Motor Maintenance

PELLERIN MILNOR CORPORATION

BIUUUM03 (Published) Book specs- Dates: 20111018 / 20111018 / 20120629 Lang: ENG01 Applic: UUU

Motor Maintenance

This document uses Simplified Technical English.

Learn more at http://www.asd-ste100.org.

This document is for motors used on Milnor

®

machines that have grease fittings. If the motor

manufacturer supplies maintenance instructions, use them. If not, use this document.

NOTICE P1: "Remove power from the machine" means use the necessary safety procedure for
your location. In the USA, this is the OSHA lockout/tagout (LOTO) procedure. More local
requirements can also apply.

WARNING 2 : Risk of Severe Injury

—A machine in operation without safety guards can

pull in and mutilate your body.

• You must be an approved maintenance technician.

• Replace guards and covers that you remove for maintenance.

WARNING 3 : Risk of Severe Injury

—The machine has electrical power when the Master

switch (

M

) on the control panel is off or on.

• Remove power from the machine (see Notice P1).

1.

Necessary Maintenance

1.1.

Keep the motors clean.

—Examine and clean motors each 500 hours of operation or a

minimum of each three months. Keep the motors free of dirt, oil, grease, and water.
Contamination that prevents good airflow will cause too much heat and cause motor damage.

1.2.

Examine a motor that shows unusual symptoms.

—Examine a motor that becomes

too hot, makes noise, makes smoke, smells unusual, or opens the circuit breaker frequently.
Examine a motor if the inverter gives errors. Make sure that all electrical connections are tight.
Make sure that the wire insulation is good. Use a low resistance ohmmeter. Disassemble the
motor to clean it fully If necessary.

1.3.

Lubricate the motors.

—This document gives the lubricant frequency, quantity, type, and

procedure. These are all important. See the related section in document BIIFUM02 which gives
the calibration procedures for grease guns.

2.

How to Find the Interval and Quantity of Grease to Add

frame code—codes for the standard motor dimensions used by motor manufacturers.

standard interval—the number of hours that a motor can operate in typical conditions before

you must add grease.

operation conditions—the conditions that can decrease the life of the motor and make it

necessary to lubricate more frequently.

rating—One of three levels of operation conditions: typical, bad, very bad.

multiplication number—a decimal number given to the rating. Typical = 1.0, bad = 0.5, and

very bad = 0.2.

This section gives the steps you use to find the interval and quantity of grease to add. The
examples use the motor data plate shown in

Figure 1

.

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Содержание MWT12E5

Страница 1: ...A Publishing System TPAS2 Access date 02 18 2019 Document ECNs Latest Installation and Service MCT12E5 16E5 18E4 MWT12E5 12X5 12J5 MWT16E5 16X5 16J5 MWT18E4 18X4 18J6 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ......

Страница 3: ...on Tag Guidelines MWR MWT Series Machines BNWCAI02 2018425A 23 Prevent Damage from Chemical Supplies and Chemical Systems BIWUUI03 2017353A 28 Handling and Setting Procedures for Rigid Mount Washer Extractors BIRUUI01AB 20050221 31 Service Connections BIRQVI01CU 20071203 35 1 Service and Maintenance 36 Preventive Maintenance BIIFUM02RC 20091027 41 Motor Maintenance BIUUUM03 2011433A 45 Torque Requ...

Страница 4: ... J5 MWR MWT18E X4 MWR MWT18J6 BMP060006 2016533A 102 Drain Installation BMP050005 2017033A 105 8 Dimensional Drawings 107 Dimensional Drawing MCT12E5 MWT12X5 BDMWT12X5AE 2018125D 108 Dimensional Drawing MCT16E5 MWT16X5 BDMWT16X5AE 2018125D 109 Dimensional Drawing MCT18E4 MWT18E4 BDMWT18X4AE 2018413D 110 Dimensional Drawing Pedestal for 1 MWT12E5 X5 J5 BDMWT12BS1AE 2017244D 111 Dimensional Drawing ...

Страница 5: ...GROUNDING INSTRUCTIONS This appliance must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance GENERAL INSTRUCTIONS 2 Do not install or store this appliance where it will be exposed to the weather 3 Do not repair or replace any part of the appl...

Страница 6: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Страница 7: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Страница 8: ...tes and use them in an emergency to stop machine motion Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally i...

Страница 9: ... box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels 4 1 2 Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy ...

Страница 10: ...r is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding sta...

Страница 11: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Страница 12: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Страница 13: ...emarks AutoSpot GreenTurn Milnor PulseFlow CBW GreenFlex MilMetrix PurePulse Drynet Hydro cushion MilTouch Ram Command E P Express Linear Costa Master MilTouch EX RecircONE E P OneTouch Linear Costo Miltrac RinSave E P Plus Mentor MultiTrac SmoothCoil Gear Guardian Mildata PBW Staph Guard End of document BNUUUU02 BNUUUU02 2017285A BNUUUU02 0000158094 A 3 7 13 17 1 53 PM Released 9 ...

Страница 14: ...e 2 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 Self tapping screws BMP050019 2018484A Safety Placard Use and Placement MCR12E5 MCR16E5 MCR18E4 MCR27E5 MCT12E5 MCT16E5 MCT18E4 MCT27E5 MCR36E4 50 10 30 40 60 20 PELLERIN MILNOR CORPORATION 10 ...

Страница 15: ...afety Placard Use and Placement PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 10 01 10707B NPLT WARNING FRT SHELL MW COIN all 20 01 10708B NPLT REAR WARNINGS MW COIN all 30 01 10375D NPLT ELEC HAZARD MW TCATA 40 01 10092E NPLT SPEC PLT MD IN CHINA ENG MCR12 16 18 MCT12 16 18 40 01 10093E NPLT SPEC PLT CODE ENGLISH MCR27 MCT27 MCR36E4 all 50 01 10709B NPLT DOOR ILOC INST MCR all 60 01 10710A ...

Страница 16: ...nting holes are provided on machine If aluminum placard use 8 Self tapping screws PLAN VIEW FRONT VIEW REAR VIEW C H BMP050050 2018484A Safety Placard Use and Placement MWR12E5 MWR16E5 MWR18E4 MWR18X4 MWR18J4 MWR27E5 MWR36J4 MWT12E5 MWT16E5 MWT18E4 MWT18X4 MWT18J4 MWT27E5 PELLERIN MILNOR CORPORATION 30 40 60 20 50 10 12 ...

Страница 17: ...e and Placement PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 10 01 10707B NPLT WARNING FRT SHELL MW COIN all 20 01 10708B NPLT REAR WARNINGS MW COIN all 30 01 10375D NPLT ELEC HAZARD MW TCATA 40 01 10092E NPLT SPEC PLT MD IN CHINA ENG MWR12 16 18 MWT12 16 18 40 01 10093E NPLT SPEC PLT CODE ENGLISH MWR27 MWT27 MWR36J4 all 50 01 10709B NPLT DOOR ILOC INST MCR all 60 01 10710A NPLT CAUTION CHE...

Страница 18: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP160042 2016533A Covers 1 2 2 7 3 5 6 4 7 MCT12E5 MCT16E5 MCT18E4 MCT27E5 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 14 ...

Страница 19: ... 2 03 40102C PANEL SIDE MWT16 PAINTED MCT MWT16 all 2 03 40202D PANEL SIDE MWT18 PAINTED MCT MWT18 all 2 03 42503 PANEL SIDE MWT27 PAINTED MCT MWT27 all 3 03 40003C CABINET TOP MWT12 all 3 03 40103C CABINET TOP MWT16 all 3 03 40203D CABINET TOP MWT18 all 3 03 42504 CABINET TOP MWT27 all 4 03 40104 CSX CABINET REAR MTBKT 2314 MCT MWT12 MCT MWT16 all 4 03 40204D CABINET REAR MTBKT MWT18 MCT MWT18 al...

Страница 20: ...ty to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the ma...

Страница 21: ...r structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab o...

Страница 22: ...safety operator and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG94081 Motor must rotate in this direction On single mo...

Страница 23: ...he vibration switch B2T2008007 Do not exceed 160 Fahrenheit 71 Celsius water temperature Excessive temperature can damage the water valves in this machine Eliminate water hammer on the water lines to this machine Water hammer can rupture the water inlet valves on this machine Follow applicable codes when installing water hammer arresters Maintain incoming water pressure between 10 and 75 psi betwe...

Страница 24: ...t tags The machine ships with safety operator and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG94081 Motor must rotate ...

Страница 25: ... compartment or pumped chemical manifold to flush chemicals into the machine B2T2004027 Steam connection Optional Not used on MWT18_ models B2T2006001 Remove restraints inside Your machine requires ei ther one or two anchor bolts on each corner of the base as shown NOT USED ON MWR36J4 B2T2006002 Remove this restraint from the vibration switch Installation Tag Guidelines 21 ...

Страница 26: ...ater hammer can rupture the water inlet valves on this machine Follow applicable codes when installing water hammer arresters Maintain incoming water pressure between 10 and 75 psi between 0 7 and 5 1 bar Pressures outside this range can damage the water valves in this machine B2T2018004 Install 8 anchor bolts Remove vibration switch re straint USED ONLY ON MWR36J4 End of document BNWCAI02 Install...

Страница 27: ...rous Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chem...

Страница 28: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 24 ...

Страница 29: ...ay areas can go in the machine 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 A 2 A 8 8 30 17 3 28 PM Released Use the chemical manifold supplied There is a manifold on the machine to attach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Prevent Damage from Chemical Supplies and Chemical Systems 25...

Страница 30: ...er If the liquid that stays in the tube between the pump and the machine can flow in the machine flush the tube with water after the pump stops Put the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank hav...

Страница 31: ...u do maintenance on the chemical pump system Use the correct components Make sure that all connections are the correct fit Make sure that all connections are tight End of document BNUUUR02 Prevent Damage from Chemical Supplies and Chemical Systems 27 ...

Страница 32: ...r electric boxes controls belt guard conduits inlet piping etc 5 Ensure that the shell door is closed and secured 2 Site Requirements 2 1 Space Requirements 1 All openings and corridors through which equipment must pass during installation must be large enough to accommodate the width and the height of the machine as shown on the dimensional drawings It is occasionally possible to reduce the overa...

Страница 33: ...gs for additional information If using a foundation and after observing all precautions lift the machine off the skid and onto temporary blocking Install anchor bolts taking care to align the bolts with the base plates to avoid bolt thread damage Determine that the minimum clearance between each base plate and floor surface is as specified see dimensional drawings Shim the machine at temporary blo...

Страница 34: ... all temporary blocking and shims Be careful to avoid disturbing or damaging grout 3 Lower machine onto grout and tighten all foundation fasteners until they contact the top of the base plate 2 Tighten all fasteners evenly using only one quarter turn on each fastener before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After ...

Страница 35: ...y or malfunction and may damage machine components 2 Thoroughly flush all water lines before making connections 3 We recommend installing 40 mesh strainers or filters in front of the cold hot and third water valves 4 When connecting water and steam inlets always install unions and shut off valves at the point of connection to permit removal of the machine components for servicing when necessary 5 ...

Страница 36: ...above or below the specified voltage for your machine can damage electrical components especially motors Any such conditions should be corrected prior to commissioning your machine 1 Electrical connections must be made by a competent electrician 2 Machine must be grounded by connecting to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit cond...

Страница 37: ...g 6 Remove Shipping Restraints Remove all shipping restraints usually marked in red Restraints may be located behind access panels Restraints may include the vibration switch Figure 3 restraint motor mount blocking Figure 4 7 Check Cylinder Surface Check the perforated cylinder for smoothness Milnor will not accept responsibility for the cylinder finish after the machine is placed in service End o...

Страница 38: ......

Страница 39: ...Service and Maintenance 1 35 ...

Страница 40: ...cessary more data about an item is given behind the table or in other parts of the manual The Details column tells where to look WARNING 2 Risk of severe injury A machine in operation without safety guards can pull in and mutilate your body You must be an approved maintenance technician Use special caution when this instruction tells you to do work with electrical power on Remove power from the ma...

Страница 41: ...ne areas X dirty parts wear faster X all electrical terminals X See also External Fuse Breaker Requirements X X components with fluid leaks X X See also Section 5 X water strainers X X X steam strainer X X See Section 4 X soap chute chemical inlets X X X See Section 1 X X motors See Motor Maintenance X See Motor Maintenance X drive pulleys X X See Note 1 X drive belt X X X See Note 1 X water press...

Страница 42: ...ooling vanes and vents with a vacuum 2 Lubricant Procedures CAUTION 5 Risk of damage Lubricant that is dirty or the incorrect viscosity will decrease the life of bearings and hydraulic components Lubricant that is spilled on a component for example the drive belt can cause failure of the component Speak to the lubricant manufacturer before you apply lubricant that is not specified in this instruct...

Страница 43: ...fficient quantity of grease to measure accurately Count the number of cycles of the grease gun the number of times that you pull the trigger 4 Calculate the quantity for each cycle of the grease gun Example 2 ounces 64 cycles 0 0313 ounces for each cycle In this example you must apply two times the number of cycles this instruction gives 2 2 Grease Type Locations and Quantities Necessary grease ty...

Страница 44: ...eam valve 5 Water Level Air Tube CAUTION 8 Risk of malfunction A leak or obstruction in the air tube for the water level sensor will cause the controller to read a false water level Keep the air tube free of obstructions and leaks Keep the hose clamps tight Figure 4 Air Tube View of Typical Air Tube Legend 1 Air tube 2 Hose clamps End of BIIFUM02 40 ...

Страница 45: ...mination that prevents good airflow will cause too much heat and cause motor damage 1 2 Examine a motor that shows unusual symptoms Examine a motor that becomes too hot makes noise makes smoke smells unusual or opens the circuit breaker frequently Examine a motor if the inverter gives errors Make sure that all electrical connections are tight Make sure that the wire insulation is good Use a low re...

Страница 46: ...perature 102 F 39 C Moderate contamination Rating bad Multiplication number 0 5 4 Calculate the correct interval the number of hours of operation before it is necessary to add grease Example 12 000 x 0 5 6 000 hours Where 12 000 is the standard interval 0 5 is the multiplication number for a rating bad 5 Find the quantity of grease for the frame code for your motor in Table 3 You can use the beari...

Страница 47: ...bient Temperature Or Atmospheric Contamination Or Bearing Type Rating Multiplication Number 104 F 40 C Clean not much corrosion Ball bearing with a groove of large depth Typical 1 0 122 F 50 C Moderate dirt corrosion Ball thrust roller Bad 0 5 122 F 50 C Much dirt abrasive dust corrosion n a Very bad 0 1 The worst condition sets the rating Table 3 Grease Quantity total quantity for all bearings in...

Страница 48: ...he motor and cause electrical components to burn out If grease touches a brake or a clutch surface this can cause a malfunction Apply grease carefully Apply grease as follows 1 Remove power from the machine see Notice P1 2 Clean grease fittings 3 If the motor has a grease outlet plug remove it 4 Add the recommended quantity of grease See Item 5 Stop immediately if you see new grease around the mot...

Страница 49: ...ASTM A307 and stainless steel B Grade BC ASTM A354 C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values These tables give the standard dimension grade threadlocker and torque requirements for fasteners frequently used on Milnor equipment Note 1 Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel 1 1...

Страница 50: ... 569 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 28...

Страница 51: ...7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 491 655 1102 1470 1787 2382 1564 2085 1 3 8 x 12 559 758 1254 1672 2034 2712 1 1 2 x 6 652 870 1462 1982 2371 3161 2075 2767 1 1 2 x 12 733 994 1645 2194 2668 3557 1 1 2 With a Threadlocker Table 5 Threadlocker by the Diameter of th...

Страница 52: ...25 34 22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Val...

Страница 53: ...Apply LocTite 277 Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 ...

Страница 54: ...1 4 x 7 546 740 523 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 2 Fire Hazard Some solvents and primers are flammable Use threadlocker and primers with sufficient airflow Do not use flammable material near ignition sources 1 Clean all threads with a wire brush or a different tool 2 Remove the grease fro...

Страница 55: ...ten the bolt to the value shown in the correct table Table 5 to Table 11 3 2 Through Holes 1 Put the bolt through the assembly 2 Apply the threadlocker only to the bolt thread area that will engage the nut 3 Tighten the bolt to the value shown in the correct table Table 5 to Table 11 Figure 3 Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area x Nut depth 3...

Страница 56: ...Requirements for Fasteners PELLERIN MILNOR CORPORATION Figure 4 Disassembly Apply Heat to a Small Area Legend A How to apply heat to a small fastener B How to apply heat to a large fastener End of BIUUUM04 52 ...

Страница 57: ...Drive Assemblies 2 53 ...

Страница 58: ...ive Components Drive Chart MCR12E5 MCR16E5 MCR18E4 MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MCT12E5 MCT16E5 MCT18E4 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 1 2 3 4 5 6 See page 2 and Detail A for How to Tighten the Pulley Bushing Against the Motor Shaft BMP050008 2016533A 54 ...

Страница 59: ...t the torque specified for the bushing In the following step use a brass or rubber hammer only and avoid applying hammer blows close to the outside diameter of the of the bushing Detail A location 4 As you work observe the face of the bushing on either side of the split The two sides must remain flush 2 Carefully apply hammer blows to the face of the bushing first at location 1 opposite the bushin...

Страница 60: ...660 DRIVE CHART MCR18E4 MCR18E4 MWR18E4 MCT18E4 MWT18E4 MWR18X4 MWR18J4 MWT18X4 MWT18J4 COMPONENTS AB 1 98CMCR0917 VPAUL TB BUSHING SPZ 355X2 C 1 98CMCR1817 VPAUL TB BUSHING SPZ 500X2 A 2 98CMCR0909 SINGLE DRIVE BELT SPZ1362LW B 2 98CMCR1609 SINGLE DRIVE BELT SPZ1340LW C 2 98CMCR1809 SINGLE DRIVE BELT SPZ1937LW AB 3 98CMCR0918 BUSH TB TYP 2012X38 BSW7 16 C 3 98CMCR1818 BUSH TB TYPE 2517X38 BSW7 16...

Страница 61: ...R CORPORATION PELLERIN MILNOR CORPORATION BMP050004 2016533A Motor Mount 1 5 4 3 2 5 4 2 1 MCR12E5 MCR16E5 MCR18E4 MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MCT12E5 MCT16E5 MCT18E4 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 57 ...

Страница 62: ... MWR12E5 MCT12E5 MWT12E5 B ADB2318001 MOTOR MT ASSY 2318 MCR16E5 MWR16E5 MCT16E5 MWT16E5 C ADB700X468 MOTOR MT ASSY 18KG MCR18E4 MWR18E4 MCT18E4 MWT18E4 MWR18X4 MWR18J4 MWT18X4 MWT18J4 COMPONENTS A 1 03 40026 MOTOR MOUNT SUB PLATE B 1 03 40126 MOTOR MOUNT SUB PLATE 2318 C 1 03 40226 MOTOR MOUNT RAIL 18KG AB 2 98CMCR0951 MCR 09 MOTOR MOUNT C 2 03 40226B MOTOR MOUNT 18KG all 3 98CMCR0952 SPRING MOTO...

Страница 63: ...Bearing Assemblies 3 59 ...

Страница 64: ...5 MCT16E5 MCT18E4 MWT12E X J5 MWT16E X J5 MWT18E X4 SHELL BACK WATER SEAL HOLDER VIEW A A B B VIEW B B CYLINDER BACK PLATE 3 1 2 WATER SEAL HOLDER A SHELL BACK SHAFT SEALED BALL BEARINGS A LEAK OFF Lubricate the O rings with the approved grease before installation 4 BEARING Fully fill the area between the seals with the approved grease 4 BMP060001 2017033A 60 ...

Страница 65: ...y Installation PELLERIN MILNOR CORPORATION ASSEMBLIES A MCR MWR12 MCT MWT12 B MCR MWR16 MCT MWT16 C MCR MWR18 MCT MWT18 COMPONENTS AC 1 98CMCR0907 BEARING HOUSE ASSY B 1 98CMCR1606 MCRWR16 BEARING HOUSE ASSY 2 98CMCR0916 WATER SEAL HOLDER ASSY A 3 ACA2314CYL CYLINDER ASSY 575X347 B 3 ACA2318CYL CYLINDER ASSY 2318 C 3 ACA2818CYL CYLINDER ASSY WELDED 2818 4 20H012A ALVANIA EP 2 LF EA 1 TUBE BMP06000...

Страница 66: ...6 SHELL BACK VIEW A A B B WATER SEAL HOLDER 7 8 9 8 9 10 11 12 13 VIEW B B CYLINDER BACK PLATE 3 1 2 WATER SEAL HOLDER A SHELL BACK SHAFT SEALED BALL BEARINGS A LEAK OFF Lubricate the O rings with the approved grease before installation 4 BEARING Fully fill the area between the seals with the approved grease 6 5 14 15 16 17 18 19 20 21 22 23 62 ...

Страница 67: ...ITEM 2 all 6 20H012A ALVANIA EP 2 LF EA 1 TUBE all 7 15K052M HEXCAPSCR M8 25 STAINLESS all 8 15U200S FLATWASHER US STD 5 16 SS18 8 all 9 24G027N ROLLED WASH 312ID NYLTITE 31W all 10 15K071M HEXCAPSCR M8 35 STAINLESS all 11 15K191M HEXCAPSCR M12 55 GR10 9 CS all 12 15G230M HEXNUT M12 GRADE 10 9 CS all 13 15U317B FLWASH 1 062ODX 531IDX 115 TH all 14 02 04505 3010 BEARING HOUSE SHIM all 15 5N0E02KG42...

Страница 68: ......

Страница 69: ...Shell and Door Assemblies 4 65 ...

Страница 70: ...ng machine operation before returning the machine to normal service 1 Disassembly 1 1 Removing the Handle and Opening the Door The handle is held in place on the shaft with a thrust washer and retaining clip in front of the handle and a flange bearing and retaining clip behind the handle The amount of turning force the handle can exert on the shaft is adjustable with the four set screws springs an...

Страница 71: ... in Figure 4 Remove the rear retaining clip Push against the door to release the retaining clip Figure 3 Front Retaining Clip and Thrust Washer Figure 4 Rear Flange Bearing being removed and Retaining Clip arrow Notice 3 Risk of component damage The return spring is located around the shaft between the door and the shaft cam The end of the spring is inserted into a small hole in the shaft cam The ...

Страница 72: ... the Door Lock Mechanism Tip It is easier and more reliable to remove the shaft from the door lock mechanism then to attempt to reinsert the shaft into the door and replace the handle while the shaft is still captive in the door lock 1 Remove the cover not shown from the door lock mechanism Figure 6 2 Using a screwdriver push down the door lock slider pin Figure 6 and rotate the shaft Figure 7 cou...

Страница 73: ...kwise about 90 degrees until the shaft fully seats into the door When properly seated the shaft finger the latch will align with the key way on the door lock mechanism 4 Install the rear retaining clip on the shaft 5 Slide the door handle and flange bearing onto the shaft 6 Install the front thrust bearing and retaining clip on the shaft 7 Repeat the following sub steps four times once for each ba...

Страница 74: ...all four set screws are in place check to be sure the handle will ratchet if turned counterclockwise or if latched with more force than necessary Make 1 4 turn adjustments to all four set screws if necessary to achieve the proper tension 9 Install the black plastic cap over the center of the handle End of BIRH3M02 70 ...

Страница 75: ...e shims till the door locks properly and seals 3 4 6 places Door Lock Cover 13 14 13 14 16 16 1 Hinge 5 6 7 8 9 7 places B AA A B Door Installation See BMP160043 2 7 8 1 Door Assembly and Installation MCT12E5 MCT16E5 MCT18E4 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 17 17 BMP160041 2017033A 71 ...

Страница 76: ...ss into the rubber seal ensure that no silicone is exposed on outer surface of the rubber seal 10 11 12 12 11 16 13 14 17 15 C C D D Ensure that the gasket joint is at top dead center Door Glass Installation Door Assembly Door Assembly 2 See BMP130002 Section A A Door Installation 1 Section B B Door Installation 5 6 7 8 2 3 4 8 7 6 5 17 Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORAT...

Страница 77: ...MACHSCR M5X10 CD 4 15K031 BUTSOKCAPSCR 1 4 20X1 2 SS18 8 all 5 27A270 843 ID X 1 496 BASE NCS35 all 6 27A271 843 ID X 1 496 BASE CAP NCS36 all 7 15U246 FLATWASHER 1 ODX25 64IDX1 8 30 all 8 15G004B HEXFLGNUT M8X1 25 SS18 8 AB 9 15G004HA HEXLOCKNUT M6 1 18 8SS CD 9 15G164NE HEXLOKNUT NYL 1 4 20 UNC2A SS AB 10 03 40022D 12 ROUND DOOR MWT12 CD 10 02 03229D SHELL DOOR MWT27 AB 11 03 40022A CSX DOOR GAS...

Страница 78: ...DOOR LOCK SWITCH SEE DETAIL C SEE DETAILS A B 1 DOOR CLOSED SWITCH PELLERIN MILNOR CORPORATION Figure 1 Components Door Lock Mechanism BMP160043 2018474A MCT12E5 MCT16E5 MCT18E4 MCT27E5 MCR36E4 MWR36J4 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 74 ...

Страница 79: ...T THE SWITCH TO BE ON 3 16 MINIMUM CLEARANCE DETAIL C DOOR CLOSED SWITCH MEASURE THIS WHILE THE SLIDER IS DOWN Figure 2 Slider and Settings Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Door Lock Mechanism BMP160043 2018474A MCT12E5 MCT16E5 MCT18E4 MCT27E5 MCR36E4 MWR36J4 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 75 ...

Страница 80: ...he illustration Parts List PELLERIN MILNOR CORPORATION Page 3 3 A MCT12 MCT 16 B MWT12 MWT 16 C MCT18 MCT 27 D MWT18 MWT 27 E MCR36E4 MWR36J4 COMPONENTS A 1 98CMCR1206 DOOR INTERLOCK ASSY MCT12 B 1 98CMCR1205 DOOR INTERLOCK ASSY MWT12 C 1 98CMCR0978 DOOR INTERLOCK ASSY MCT18 DE 1 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR A33 03226B All 2 X2 03306A MACH GAGE DR LOCK SWITCH MCR Door Lock Mechani...

Страница 81: ...uator SEE DETAIL C SEE DETAIL A SEE DETAIL B SEE DETAIL D SECTION Y Y Y Y 1 Apply Locktite 222 when inserting the bushing 2 SHIMS 3 3A MCR12E5 MCR16E5 MCR18E4 MCR27E5 MCT12E5 MCT16E5 MCT18E4 MCT27E5 MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MWR27E X J5 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 77 ...

Страница 82: ...the latch tighter To add shims you will not have to remove the handle assembly When you remove or add the shims always start with the thinnest shim Do not open the ring more than necessary to get it on the shaft 3 023 3A 015 MCR12E5 MCR16E5 MCR18E4 MCR27E5 MCT12E5 MCT16E5 MCT18E4 MCT27E5 MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MWR27E X J5 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 78 ...

Страница 83: ...or Handle and Lock Actuator COMPONENTS all 1 98CMCR0925 ASSY DR HNDL MECH all 2 20C007 THDLOCKSEAL LCT 22221 CMPD10CC all 3 02 04192 SHIM DOOR MOUNT PLATE 3022H all 3A 02 04192A 015 SHIM DOOR MNT PL 3022H7 DETAIL D Insert the machine screw Hook the eye of the torsion spring onto the screw Add the flatwasher lockwasher and nut Tighten the nut to hold the eye Put the free end of the spring into this...

Страница 84: ......

Страница 85: ...Control and Sensing 5 81 ...

Страница 86: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP040093 2018484A Coin Acceptor Vault MCR12E5 MCT16E5 MCT18E4 MCTR27E5 MCR36E4 1 1 3 4 1 2 3 2 82 ...

Страница 87: ... to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 ASSEMBLIES A GCM33002 COIN ASSY INSTALL 2314MCR09 COMPONENTS all 1 38C085 REJ W LOCK MECH 230V CASTIC all 2 W3 40029 2314MCR09 COIN VAULT WELD all 3 38C152KI COIN LOC BX KEY INDV 71942 XD KEYED INDIVIDUALLY all 3 38C152KA COIN LOC BX 71942 XD KEY ALIKE KEYED ALIKE All 4 03 40029B BEZZLE COIN VA...

Страница 88: ...5 MCT12X5 B MCR16E5 MCT16X5 D MWR12E5 MWT12X5 E MWR16E5 MWT16X5 C MCR18E4 MCT18X4 C MCR27E5 MCT27X5 F MCR18E4 MCT18X4 F MWR18X4 MWT18X4 3 3 3 2 1 4 BMP050006 2016533A Level Switch MCR12E5 MCR16E5 MCR18E4 MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MCT12E5 MCT16E5 MCT18E4 MCT27E5 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 84 ...

Страница 89: ...PORATION Page 2 2 COMPONENTS All 1 09N089 PRESS SW ASSY TRIP 4 7 all 2 09N086A PRESS SW INVENSYS 738 761 all 3 09N100 PRESS SW ASSY TRIP 2 5 all 4 09N101 PRESS SW ASSY TRIP 4 85 all 5 5SB1A0PNFO NPTHEXBUSH 1X3 4 GALMAL 150 all 6 5SB0P0GNFO NPTHEXBUSH 3 4X3 8 GALMAL 150 all 7 51E507A HOSESTEM BRASS 3 8MPX1 2HOSEID all 8 27A040 HOSECLAMP 7 16 25 32SS W SCREW all 9 60E005P PVC TUBING 1 2 ID X 5 8 OD ...

Страница 90: ...ric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this being ...

Страница 91: ...entric weight The weight may be adjusted by moving it up and down on the arm and by rotating it on the arm In addition the micro switch itself may be tilted from side to side The sensitivity of the switch increases as the eccen tricweight is raised on the actuating arm and de creases as the weight is lowered The unit should be adjusted so that the actuating arm will always reset by itself this bei...

Страница 92: ... Part Number Description Comments Used In Find the correct assembly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Vibration Safety Switch COMPONENTS all 1 98CMCR0910 ...

Страница 93: ...Chemical Supply 6 89 ...

Страница 94: ...E5 MCT16E5 MCT18E4 MCT27E5 MCR36E4 3 6 3 TOP COSMETIC COVER GASKET 2 6 9 10 4 5 1 MCR12 INSTALLATION SHOWN POWDERED DETERGENT LIQUID SOFTENER POWDERED DETERGENT OR POWDERED BLEACH FRONT COSMETIC SOAP CHUTE INSTALLATION APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER BODY COVER CLIP 4 PLACES 8 1 7 90 ...

Страница 95: ...OR CORPORATION PELLERIN MILNOR CORPORATION 8 CLIP 4 PLACES BODY COVER 7 1 4 5 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER MCT18 INSTALLATION SHOWN BMP060004 2018484A Soap Chute MCR12E5 MCT16E5 MCT18E4 MCT27E5 MCR36E4 91 ...

Страница 96: ...Parts List PELLERIN MILNOR CORPORATION Page 3 3 COMPONENTS all 1 AWS33005 SOAP CHUTE ASSY 3 COMP all 2 03 40039B GASKET SOAP CHUTE all 3 03 40039C COVER SOAP CHUTE all 4 03 40039H FLEXIBLE TUBE SOAP CHUTE 4 25 all 5 27A065S HOSECLAMP 1 56 2 5 SSSCR 32 all 6 W3 40039D WELD HINGE COVER SOAP CHUTE all 7 20C040B SUPERFLEX CLR RTV SIL 10 2OZ all 8 12P015D CABLE CLIP TINN C23214 017 all 9 60E006C PVC TU...

Страница 97: ... TO FLUSH SOAP CHUTE PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE 6 MWR12E5 MWR16E5 MWT12E5 MWT16E5 MWT18E4 MWT18X4 MWT18J6 MWT27E5 MWT27X5 MWT27J5 MWR18E4 MWR18X4 MWR18J6 MWR27E5 MWR27X5 MWR27J5 PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE 6 COVER BODY 10 11 Three Chemical Lines HOT WATER TO FLUSH SOAP CHUTE BMP060005 2016533A Soap Chute for E P One Touch MWR12E5 MWR16E5 MWR18E4 MWR27E5 MWT12E5 MWT16E5...

Страница 98: ...TION Page 2 2 COMPONENTS all 1 AWS33006 DRY AND LIQUID SUPPLY OPL all 2 03 40039B GASKET SOAP CHUTE all 3 03 40039C COVER SOAP CHUTE all 4 03 40039H FLEXIBLE TUBE SOAP CHUTE 4 25 all 5 27A065 HOSECLAMP 1 56 2 5 SSSCR 32 all 6 03 40043 INLET LIQUID SUPPLY all 7 W3 40039D WELD HINGE COVER SOAP CHUTE All 8 20C040B SUPERFLEX CLR RTV SIL 10 2OZ All 9 12P015D CABLE CLIP TINN C23214 017 All 10 60E006C PV...

Страница 99: ...6J5 MWR18J6 MWR27J5 MWT12X5 MWT16X5 MWT18X4 MWT27X5 MWT12J5 MWT16J5 MWT18J6 MWT27J5 Soap Chute Installation 4 5 1 1 8 APPLY SILICONE BETWEEN SOAP CHUTE BODY AND COVER BODY COVER CLIP 4 PLACES 9 CHEMICAL WATER CHEMICAL 10 11 TYPICAL 3 TOP COSMETIC COVER 7 3 7 WATER CHEMICAL FRONT COSMETIC 1 5 4 PERISTALTIC CHEMICAL INLETS TO SOAP CHUTE MWR18X4 HOT WATER TO FLUSH SOAP CHUTE 6 GASKET NOT SHOWN 2 10 1...

Страница 100: ...RY LIQ SUPLY EP EXPRESS all 2 03 40039B GASKET SOAP CHUTE all 3 03 40039C COVER SOAP CHUTE all 4 03 40039H FLEXIBLE TUBE SOAP CHUTE 4 25 all 5 27A065 HOSECLAMP 1 56 2 5 SSSCR 32 all 6 03 40043B INLET SIX LIQUID SUPPLY all 7 W3 40039D HINGE COVER SOAP CHUTE all 8 20C040B SUPERFLEX CLR RTV SIL 10 2OZ all 9 12P015D CABLE CLIP TINN C23214 017 all 10 60E006C PVC TUBING NYL REINF 5IDX 75OD All 11 27A044...

Страница 101: ...Water and Drain 7 97 ...

Страница 102: ... PELLERIN MILNOR CORPORATION 3 Hot Cold Fill Water Hot Cold Fill Water Hot Water to Flush Soap Chute Hot Water to Flush Soap Chute 2 1 3 4 BMP050003 2016533A Water Inlets MCR12E5 MCR16E5 MCR18E4 MCT12E5 MCT16E5 MCT18E4 Vacuum Breaker 4 98 ...

Страница 103: ...m numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Inlets PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 1 98CMCR0937 3 4 DUOINLET 1 2 HOSEOUT all 2 98CMCR0938 3 4 INLET 13M 3 OUT 220 240V all 3 98CMCR0939 PERISTALTIC WATER INLET COIN A 4 03 40025A FILL HOSE MCR B 4 03 40225A FILL HOSE MCR MCT18E4 MCT12E5 MCR MCT16E5 BMP050003 2016533A Water ...

Страница 104: ...ATION BMP060006 2016533A Water Inlets Hot Cold Fill Water Hot Water to Flush Soap Chute 2 1 3 4 Hot Cold Fill Water Hot Water to Flush Soap Chute MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 100 ...

Страница 105: ...te the parts list to the illustration Parts List Water Inlets PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 1 98CMCR0937 3 4 DUOINLET 1 2 HOSEOUT all 2 98CMCR0942 3 4 INLET 13M 2 OUT 220 240V all 3 98CMCR0939 PERISTALTIC WATER INLET COIN A 4 03 40025A FILL HOSE MWR MWT12 16 B 4 03 40225A FILL HOSE MWR MWT18 All 5 02 03588Q WATER INLET ELBOW All 6 03 40039I CSX NUT SUPPLY INLET BMP060006 2016...

Страница 106: ...OR CORPORATION 1 2 3 4 5 6 Drain Installation MCR12E5 MCR16E5 MCR18E4 MWR12E X J5 MWR16E X J5 MWR18E X4 MWR18J6 MWR27E X J5 MCT12E5 MCT16E5 MCT18E4 MWT12E X J5 MWT16E X J5 MWT18E X4 MWT18J6 MWT27E X J5 BMP050005 2017033A 102 ...

Страница 107: ...DRAINVALRTANG 2 N O 240V 50 60 C 1 96D35RAA71 2003476A DRAINVAL RT ANG 3 240V 50 60C AB 2 03 40025D DRAIN HOSE 2 X 4 PLICORD 125 C 2 60E303W HOSE 3 ID DRAIN PLICORD 125 AB 3 27A066S T BOLT HOSECLAMP SS 2 35 2 66 C 3 27A077AA T BOLT HOSECLAMP 3 28 3 59 SS AB 4 03 40025 2005016C TUBE DRAIN C 4 03 40225 2005042C TUBE DRAIN VAL 3 AB 5 27A065S HOSECLAMP 1 56 2 5 SSSCR 32 C 5 27A074S HOSECLAMP 2 1 16 3 ...

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Страница 109: ...Dimensional Drawings 8 105 ...

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