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Safety—Tilting Washer-Extractors

PELLERIN MILNOR CORPORATION

WARNING  12 : Multiple Hazards

—Operating the machine with an inoperative safety device

can kill or injure personnel, damage or destroy the machine, damage property, and/or void the
warranty.

• Do not tamper with or disable any safety device or operate the machine with a

malfunctioning safety device. Request authorized service.

WARNING  13 : Electrocution and Electrical Burn Hazards

—Electric box doors—

Operating the machine with any electric box door unlocked can expose high voltage conductors
inside the box.

• Do not unlock or open electric box doors.

WARNING  14 : Entangle and Crush Hazards

—Guards, covers, and panels—Operating

the machine with any guard, cover, or panel removed exposes moving components.

• Do not remove guards, covers, or panels.

WARNING  15 : Crush Hazards

—Down limit switches (machines with front and rear tilt

cylinders)—Failure of both front or both rear limit switches allows the seated tilt wheels on a
tilted machine to lift from their cradles. The housing will fall and lunge forward or rearward.

• Do not operate the machine with any evidence of damage or malfunction.

5.1.2.

Hazards Resulting from Damaged Mechanical Devices

WARNING  16 : Multiple Hazards

—Operating a damaged machine can kill or injure

personnel, further damage or destroy the machine, damage property, and/or void the warranty.

• Do not operate a damaged or malfunctioning machine. Request authorized service.

WARNING  17 : Explosion Hazards

—Cylinder—A damaged cylinder can rip apart during

extraction, puncturing the shell and discharging metal fragments at high speed.

• Do not operate the machine with any evidence of damage or malfunction.

WARNING  18 : Explosion Hazards

—Clutch and speed switch (multiple motor

machines)—A damaged clutch or speed switch can permit the low speed motor to engage during
extract. This will over-speed the motor and pulleys and can cause them to rip apart, discharging
metal fragments at high speed.

• Stop the machine immediately if any of these conditions occur: • abnormal whining sound

during extract • skidding sound as extract ends • clutches remain engaged or re-engage
during extract

5.2.

Careless Use Hazards

5.2.1.

Careless Operation Hazards—Vital Information for Operator Personnel (see also
operator hazards throughout manual)

WARNING  19 : Multiple Hazards

—Careless operator actions can kill or injure personnel,

damage or destroy the machine, damage property, and/or void the warranty.

• Do not tamper with or disable any safety device or operate the machine with a

malfunctioning safety device. Request authorized service.

• Do not operate a damaged or malfunctioning machine. Request authorized service.

• Do not attempt unauthorized servicing, repairs, or modification.

10

Содержание MWF100C7

Страница 1: ...PIMWF100YAE 2021305A Publishing System TPAS2 Access date 07 30 2021 Document ECNs Latest Installation and Service MWF100C7 MWF100Y7 MWF125CY MWF125Y7 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ......

Страница 3: ...7 BMP180048 2021295A 27 Handling a Washer extractor from Delivery to Final Location BNWUUI03 2019426A 33 Prevent Damage from Chemical Supplies and Chemical Systems BIWUUI03 2019296A 37 Vital Information About the Forces Imparted to Supporting Structures by Laundering Machines BNUUUI01 2019392A 39 2 Service and Maintenance 40 Connection Precautions for Washer extractors BNWUUI04 2019426A 44 Torque ...

Страница 4: ...m BMP180042 2021134A 93 2 6 Chemical Supply Assemblies 94 Soap Chute BMP180044 2021134A 96 Peristaltic Chemical Inlets BMP180045 2021134A 99 2 7 Pneumatic Assemblies 100 Pneumatic Schematic BMP180046 2021295A 103 2 8 Control and Sensing Assemblies 104 Water Level Temperature Sensor BMP180058 2021134A 105 3 Reference 107 3 1 Dimensional Drawings 109 Dimensional Drawing MWF100C7 MWF100Y7 BDMWF100CYA...

Страница 5: ...ical attack are not covered by this warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previous...

Страница 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Страница 7: ...tities Table 1 Trademarks AutoSpot GreenFlex MilMetrix PulseFlow CBW GearTrace MilTouch RAM Command Drynet GreenTurn MilTouch EX RecircONE E P Express Hydro cushion MILRAIL RinSave E P OneTouch Mentor Miltrac SmoothCoil E P Plus Mildata PBW Staph Guard Gear Guardian Milnor End of document BNUUUU02 IBNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47 AM Released 3 ...

Страница 8: ......

Страница 9: ...Installation 1 5 ...

Страница 10: ...cted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in suc...

Страница 11: ...ided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Miln...

Страница 12: ...ed door The moving door can strike you or crush or pinch your limbs if caught between the door and machine Some doors move automatically Keep yourself and others clear of movement areas and paths Keep both hands on the controls while operating Do not operate the machine with malfunctioning two hand manual controls WARNING 5 Crush Hazards Tilting machines only The machine can crush your body or lim...

Страница 13: ...e with a malfunctioning door interlock Open pocket machines only Keep yourself and others clear of cylinder and goods during jogging operation Do not operate the machine with malfunctioning two hand manual controls WARNING 9 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological ...

Страница 14: ...ll or injure personnel further damage or destroy the machine damage property and or void the warranty Do not operate a damaged or malfunctioning machine Request authorized service WARNING 17 Explosion Hazards Cylinder A damaged cylinder can rip apart during extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfun...

Страница 15: ...t tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 22 Crush Hazards Tilting machines only The machine housing will crush your body or limbs if it descends or falls while you are under it Housing can descend with power off or on Manual operation of tilting valves overrides...

Страница 16: ...ly Never work under the raised housing unless both safety stands are installed and power is locked out tagged out Do not work near the raised housing with power on unless both safety stands are installed Install these safety components using the procedure prescribed in this document Maintain these safety components in good condition Designate a convenient secure area to stow these safety component...

Страница 17: ...ed tilt cradles B Rear Wheels two locations C Rear Cradles two locations Detailed view Figure 1 Safety Supports MWF100C7 Y7 MWF125C7 Y7 Air tilt Washer extractors BMP180035 2021295A MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 Safety Supports Milnor supplies safety supports with this machine This document shows the safety supports identifies the safety support components and tells how to install them B A 1...

Страница 18: ...positions 3 Carefully operate the Manual controls to lower the mechanism until it touches the safety supports Immediately release the controls when the components touch 1 Operate the Manual controls to lift the mechanism sufficiently to put the safety supports in 2 Put each support in its position from the nearest side of the machine Do not go across the Install the safety supports as follows the ...

Страница 19: ...Z7 MWF100C7 MWF100Y7 Shipping Brackets 1 1 Left Side View brackets are the same on the left and right sides A A View A A 4 Places Alternate Shipping Bolts Tilt Frame to Base 2 3 4 4 Places 5 7 8 9 Before operating remove the shipping brackets or bolts painted red The shipping brackets may be retained in the event the machine must be moved See BIIFLI01 6 6 15 ...

Страница 20: ...ration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 3 98CX773515 FLATWASHER D16 ZINC all 2 98CX770164 HEXCAPSCR M16X70 ZINC8 8 all 4 98CX773115 HEXNUT M16 ZINC COMPONENTS all 1 98MW25161A HOLD DOWN WELDMENT MWF77 all 7 98CX770202 HEXCAPSCR M24X230 ZINC8 8 all 5 98MW06406C PLATE SHIPPING BRACKST MEF77 all 6 15K253N HEXCAPSCR M24 3 0X280 ZINC 8 8 all 8 15G250M HEX NUT M24 3 ZINC all 9 98CX773...

Страница 21: ...1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 23 18 22 21 19 9 12 13 5 14 15 16 20 17 1 12 2 10 11 13 15 14 6 7 4 3 8 BMP180033 2021295A Guards and Covers MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 17 ...

Страница 22: ...OWER SUPPORT MWF100C A 10 98MW23755 RIGHT UPPER SUPPORT MWF100C all 8 98MW23762A INNER FRONT LF POST MWF100C all 2 98MW23749A OUTTER FRONT RT POST MWF100C all 4 98MW23767A FRONT LOWER PANEL MWF100C all 1 98MW23748 OUTTER FRONT UPPER PANEL MWF100C all 6 98MW23763 INNER FRONT UPPER PANEL MWF100C all 5 98MW23749B OUTTER FRONT LF POST MWF100C all 7 98MW23762 INNER FRONT RT POST MWF100C 9 98MW2376B LEF...

Страница 23: ...33 64IDX16GA 1 all 21 98MW23751 REAR MIDDLE SUPPORT MWF100C all 23 98MW93824 REAR LOWER SUPPORT MWF100C all 24 98CX773680 BUMPER 2 1 2OD CSM B 16 98MW24755B LEFT UPPER SUPPORT MWF125C B 15 98MW24750 SIDE LOWER SUPPORT MWF125C A 16 98MW23755B LEFT UPPER SUPPORT MWF100C all 19 98MW23743A REAR RIGHT POST MWF100C all 17 98MW93821C SIDE PANEL SOAP CHUTE MWF100C Soap Chute all 28 98CX489258 RUBBER BUMPE...

Страница 24: ...appears on most tags The machine ships with safety operator and routine maintenance guides for customer use Milnor dealer manuals for installing commissioning and servicing the machine are also available from the Milnor Parts department B2TAG88005 This carefully built product was tested and in spected to meet Milnor performance and quality standards by identification mark of tester B2TAG94081 Moto...

Страница 25: ... start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some shipping restraints are also safety s...

Страница 26: ...hine Eliminate water hammer on the water lines to this machine Water hammer can rupture the water inlet valves on this machine Follow applicable codes when installing water hammer arresters Maintain incoming water pressure between 10 and 75 psi between 0 7 and 5 1 bar Pressures outside this range can damage the water valves in this machine End of document BNWMAI01 Installation Tag Guidelines 22 ...

Страница 27: ... 40 60 20 30 A B C D Legend A Rear view B Left side view C Front view D Right side view If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the approximate location shown If the placard is removed or you cannot read it replace the placard immediately 23 ...

Страница 28: ...signed to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 50 01 10689A NPLT BELT HAZARD SM TCATA all 40 01 10699A NPLT SERV HZRD PLYEST TCATA all 60 01 10630A NPLT TILT CRUSH HAZARD TCATA COMPONENTS all 10 01 10583A NPLT 64 72 W E WARN FRT TCATA all 30 01 10710A NPLT CAUTION CHEMICAL SYSTEM all 20 01 10377A NPLT ELEC HAZARD LG TCATA Safety P...

Страница 29: ...e view If the placard is removed or you cannot read it replace the placard immediately If the placard is aluminum the mounting holes are on the machine Use 8 self tapping screws If the placard is vinyl put the placard in the approximate location shown This document is for placards that agree with ISO BMP180048 2021295A MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 25 ...

Страница 30: ...g to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 30 01 10710A NPLT CAUTION CHEMICAL SYSTEM all 20 01 10377 NPLTE WARNING 4X4 all 10 01 10629W NPLT FRT MWF125 WARN TILT ISO all 40 01 10630X NPLT WE1 TILT WARNING SIDE ISO COMPONENTS Safety Placards and Locations ISO BMP180048 2021295A MWF1...

Страница 31: ...ied Personnel Only Do not attempt to move anchor or remove restraints from the machine unless you are a rigger or technician as defined above Disclaimer Pellerin Milnor Corporation is not responsible for damage to the machine after it leaves the factory Pellerin Milnor Corporation strongly recommends that the consignee usually the owner management carefully inspect the machine in its protective wr...

Страница 32: ...uipment such as carts See the dimensional drawing available utilities See the dimensional drawing and the external fuse and wire document available drain s See the dimensional drawing The drain valve s must have unre stricted access to a drain trough of sufficient capacity in the foundation laundry room ventilation The machine will contribute heat and vapors to the laundry room which must provide ...

Страница 33: ...l location Use care to avoid contact between the fork lift forks and fragile machine components on the un skidded machine Protect fragile or sensitive ma chine components After the machine is uncovered carefully find and read all tags on the outside of the machine White and manila paper tags are installation precautions See the Installation Tag Guidelines in the installation manual for additional ...

Страница 34: ...d remove the wood blocking In stall a flat washer and nut on each anchor bolt and tighten in crementally in an alternating pattern After tightening check each anchor at least twice 4 Technician Precautions BNWUUI03 R03 0000257735 A 5 B 7 1 2 20 2 19 PM Released CAUTION Overlooked or mishandled shipping restraints can cause costly ma chine damage Leave all internal shipping restraints in place unti...

Страница 35: ...d These are located inside the housing or inside electric cabinets Check for and remove shipping tie wraps Examples varies with machine model Check for and remove sus pension hold down hard ware if applicable See also the service manual Example Check for and remove red shipping brackets if applicable Shipping brackets are painted red See the shipping brackets parts document in the service manual H...

Страница 36: ... doors on all Milnor washer extractors in current production except for the side loading barrier models have one of two types of door latch electric operated or air operated Door Type How To Open Electric operated The machine leaves the factory with the door latched closed but not locked Turn the door knob to open the door even when the machine does not have power If the door will not open the doo...

Страница 37: ...Chemical Supplies and Wash Formulas Some examples that can cause damage are a very high concentration of chlorine bleach a mixture of acid sour and hypo chlorite chemical supplies examples chlorine bleach hydrofluosilicic acid that stay on the stainless steel because they are not quickly flushed with water The book Textile Laundering Technology by Charles L Riggs gives data about correct chemi cal...

Страница 38: ...Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Prevent Damage from Chemical Supplies and Chemical Systems 34 ...

Страница 39: ... and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 B 3 E 3 1 2 20 2 14 PM Released Use the chemical manifold supplied There is a manifold on the machine to at tach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Figure 3 Examples of Manifolds for Chemical Tubes Your equipment can look different Prevent Damage from...

Страница 40: ... the chemical tube fully below the inlet It is also necessary that there is no pressure in the chemical tube or tank when the system is off Figure 4 A Configuration that Prevents Flow in the Machine When the Pump is Off if the chemical tube and tank have no pressure Schematic View Legend I Chemical inlet on the machine L Chemical tube P Pump T Chemical tank Prevent leaks When you do maintenance on...

Страница 41: ...ecessary expertise to ensure that the facility can safely and functionally accommodate the equipment it will be necessary to consult the appropriate ex pert s such as a structural engineer soils engineer and or architect 2 Major Design Considerations BNUUUI01 C03 0000189358 A 5 C 3 1 2 20 2 14 PM Released Vibration and or noise can be felt or heard outside of the laundry room as a result of the fo...

Страница 42: ...l Washer extractor see note below Legend A Direction of force B Load C Rotation frequency RPM 60 NOTE This figure applies to both rigid and suspended washer extractors and to both at grade and upper floor installations 3 Primary Information Sources BNUUUI01 C04 0000189357 A 5 C 3 1 2 20 2 14 PM Released Milnor provides or can provide the following information of use to engineers and architects for...

Страница 43: ...Service and Maintenance 2 39 ...

Страница 44: ...ed See BNWUUI03 Handling a Washer extractor from Delivery to Final Location Other Tasks This document and the documents it references address common tasks that the plumber electrician and chemical supplier will perform Other tasks not explained here can be needed Information about these tasks is usually provided by the dealer the Milnor Applica tions Engineering department or the Milnor Service de...

Страница 45: ...f the piped utilities Maintain connection point diameter Flush fluid lines Do not twist valve bodies Never interchange water valve electrical connections Install any vacuum breaker s provided or required Install any water strainer s provided or required Install a union and a shutoff valve at each hard piped connection Connect a dry supply injector flush inlet to hot water and regulate it Precautio...

Страница 46: ...ions to be shut off and disconnected at the machine for mainte nance For the valve use a ball valve not for example a globe valve Connect a dry supply injector flush inlet to hot water and regulate it If the machine has a dry supply injector with an external flush water connection and hot water is available provide hot water to this inlet The machine will be supplied with a pressure regulator Inst...

Страница 47: ...idual motors or motor control devices Confirm the correct line voltage setting on a se lectable 240 208 volt machine This precaution applies only if the nameplate voltage says 208 240V It does not for example apply if the nameplate says 208V or 240V The switch is near the incoming power transformer and must be in the position that matches the service voltage 240 VAC or 208 VAC Attach the stinger l...

Страница 48: ...ue_milnor xls 2002096 1 1 Fasteners Made of Carbon Steel BNUUUN02 C03 0000222448 A 3 B 3 1 2 20 2 14 PM Released 1 1 1 Without a Threadlocker BNUUUN02 C04 0000222447 A 3 B 3 1 2 20 2 14 PM Released Table 1 Torque Values for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound In...

Страница 49: ... 1 2 x 12 979 1327 2194 2974 3557 4822 Table 3 Torque Values for Plated Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 49 6 76 9 107 12 95 11 1 4 x 28 56 6 88 10 122 14 5 16 x 18 102 12 156 18 222 25 193 22 5 16 x 24 113 13 174 20 245 28 Table 4...

Страница 50: ...NOTE The acceptable bolt size ranges for various LocTite threadlocking products is the LocTite manufacturer s general recommendation Specific applications sometime re quire that a LocTite product is applied to a bolt size outside the ranges shown here For example Milnor specifies LocTite 242 for use on certain 1 bolt applications and has confirmed this usage with the LocTite manufacturer You may s...

Страница 51: ...725 1114 1510 1 x 12 383 519 986 1337 1392 1887 1 x 14 393 533 1012 1372 1428 1936 1 1 8 x 7 496 672 1111 1506 1802 2443 1577 2138 1 1 8 x 12 556 754 1247 1691 2022 2741 1 1 4 x 7 700 949 1568 2126 2544 3449 2226 3018 1 1 4 x 12 774 1049 1737 2355 2816 3818 1 3 8 x 6 917 1243 2056 2788 3335 4522 2919 3958 1 3 8 x 12 1044 1415 2341 3174 3797 5148 1 1 2 x 6 1217 1650 2729 3700 4426 6001 3873 5251 1 ...

Страница 52: ...77 34 46 9 16 x 18 66 89 63 85 38 51 5 8 x 11 97 131 93 125 56 75 5 8 x 18 108 150 104 141 62 84 3 4 x 10 132 179 128 173 77 104 3 4 x 16 130 176 124 168 75 101 7 8 x 9 203 275 194 263 116 158 7 8 x 14 202 273 193 262 116 157 1 x 8 300 406 287 389 172 233 1 x 14 271 367 259 351 156 211 1 1 8 x 7 432 586 413 560 248 336 1 1 8 x 12 408 553 390 529 234 317 1 1 4 x 7 546 740 523 709 314 425 1 1 4 x 12...

Страница 53: ...re 2 Apply Threadlocker in a Blind Hole Application Coverage Legend A No threadlocker here B Apply here C Fill all space with threadlocker 3 1 Blind Holes BNUUUN02 T03 0000222507 A 3 B 3 1 2 20 2 14 PM Released 1 Apply the threadlocker down the threads to the bottom of the hole 2 Apply the threadlocker to the bolt 3 Tighten the bolt to the value shown in the correct table Threadlocker by the Diame...

Страница 54: ...end A No threadlocker here B Apply the threadlocker to this area X Nut depth 3 3 Disassembly BNUUUN02 C07 0000222444 A 3 B 3 11 26 19 2 59 PM Released For high strength threadlocker apply heat for five minutes Disassemble with hand tools while the parts are hot For low strength and moderate strength threadlocker disassemble with hand tools Figure 4 Use heat for disassembly of fasteners with thread...

Страница 55: ...2 Drive Assemblies 2 1 51 ...

Страница 56: ... in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 98CF21925 PULLEY 4840F7 CSM all 2 98CF21923 PULL UP PLATE 4840F CSM all 3 56Q1RSD 1 7 8 BUSH VPUL QD TYPE SD all 4 56044B4SD VPUL 4B44 QD TYPE SD all 5 56VB147XB4 VBAND 4RBX147 EACH 1 Drive Components 1 of 1 4840F7B F7D F7J F7Z AZ MWF125J7 Z7 MWF125C7 Y7 BPWMJI01 202...

Страница 57: ...Page 1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 1 2 3 3A 5 4 8 6 5 7 Brake Components 48040F7B F7D F7J F7Z AZ MWF125J7 Z7 C7 Y7 BMP150014 2021295A 53 ...

Страница 58: ...3 3A 1 2 9 Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Brake Components 48040F7B F7D F7J F7Z AZ MWF125J7 Z7 C7 Y7 BMP150014 2021295A 54 ...

Страница 59: ... Components PELLERIN MILNOR CORPORATION Page 3 3 all 3 54KC7974 CALIPER HYD D A 3 8 DISC RETRACT all 3 54KC7963RK REPAIR CALIPER 1 4 H20 DISC BRAKE PAD KIT all 2 98CMCR4813 CSM BUSH VPUL QD TYPE SK 1 7 8 all 1 98CMCR4812 CALIPER DISK 4840F CSM COMPONENTS all 5 52AY0ER003 STR 1 4 MJICX1 8 MP 2404 4 2 all 8 AAC4840F AIRCYL BRAKE ASSY 4840F7 all 4 54KC7961BG BRAKE HOSE 1 8 X18 OAL 50612 all 7 54KMC11...

Страница 60: ...between the shell rear and the bearing housing D Detailed view Connection between the Pull up plate and the Hub outer bolts E Detailed view Connection between the Pull up plate and the Shaft inner bolts G Cylinder H Shell J Shell front K Bearing housing L This dimension must be in this range 0 3125 inches 8mm 0 375 9 5mm Cylinder and Bearing Installation 1 of 3 4840F MWF100 MWF125 BPWMEB01 2021134...

Страница 61: ...l up plate and the Shaft inner bolts M Use thread lock compound Locktite 242 Tighten to 1475 FT LBS N Use thread lock compound Locktite 242 Tighten items 14 and 15 to 413 FT LBS 4 instances P Apply silicone to the hub side of the gasket Q 0 25 inches 6 3mm R Use thread lock compound Locktite 242 Tighten items 16 and 17 to 36 IN LBS 18 instances S Use thread lock compound Locktite 242 Tighten items...

Страница 62: ...R M16X80 ZINC 8 8 A 3A 15U283A M20 FLATWASHER HARD B 3B 15U316M FLTWASH D16 HARD HV200 D16 Z A 5A 15G240M HEX NUT M20 2 5 ZINC B 5B 98CX773115 HEXNUT M16 ZINC A 6A 15B203 HEXCAPSCR M20 2 5X70 ZINC 8 8 B 6B 98CX770164 HEXCAPSCR M16X70 ZINC8 8 All 8 15K310M HEXCAPSCR M30X100 CLS 10 9 Z All 9 15U600 FLTWASH 1 1 4 HARD ASTM F436 All 10 20C007G THDLOCKSEAL LCT24231 RMUBL50CC A 11 X2 21916 CYL PULL UP P...

Страница 63: ...eals make sure that they point in the direction shown The installation sequence Install one seal into the rear of the seal holder Install the seal holder Install the two remaining seals K Fill this space with grease Bearing Assembly 4840F MWF100 MWF125 1 of 6 BPWMEB02 2021134A BPWMEB02 0000160905 B 2 3 25 21 8 35 AM Released 59 ...

Страница 64: ...Pellerin Milnor Corporation Bearing Assembly 4840F MWF100 MWF125 2 of 6 60 ...

Страница 65: ...ease inlet for the front bearing CC Grease inlet for the seals DD Compressed Air inlet for the outer seal EE Grease outlet for the seals FF Fluid inlet to flush the space between the seals Bearing Assembly 4840F MWF100 MWF125 3 of 6 61 ...

Страница 66: ...n Nomenclature Comments Assemblies A 98CMCR4811 BEARING ASSEMBLY REFERENCE 4840 MWF125 B 98MW4801 BEARING ASSEMBLY REFERENCE MWF100 Components A 1 98CMCR4830 4840F BEARING HOUSING METRIC B 1 98MW4810 MWF100 BEARING HOUSING A 2 98CMCR4831 4840F MAIN SHAFT METRIC B 2 98MW4811 MWF100 MAIN SHAFT 3 15K032MS BUTSOKCAP SCR M6 20 SS 4 15U137 FLTWSHR M6 1 18 8 SS 5 153E232 SQMACHKEY 3 8X3 8X3 3 4 6 15N102M...

Страница 67: ... MWF100 A 16A 02 21805 REAR SEAL HOLDER 4840F7 B 16B 98MW90404 REAR SEAL HOLDER MWF100 A 17A 02 21806 FRONT GREASE SHIELD 4840F7 B 17B 98MW90407 FRONT GREASE SHIELD MWF100 A 18A 02 21807 REAR GREASE SHIELD 4840F7 B 18B 98MW90408 REAR GREASE SHIELD MWF100 A 19A 02 21810 GASKET FRNT SEAL HLDR 4840F7 B 19B 98MW90406 GASKET FRNT SEAL HLDR MWF100 A 20A 02 21811 GASKET REAR SEAL HLDR 4840F7 B 20B 98MW90...

Страница 68: ...RIN 6MM All 35 98CX961460 TUBE INSERT 4MM All 36 98CX931701 HEXBUSH 1 4X1 8 BRASS BSP All 37 5SP0CFESSV NPTPLUG1 8SQSLDBLKSTL LVENT125 All 38 5SCC0ESFH NPT HALFCOUP 1 4 304SS 150 All 40 54M029 RELIEFFIT 1 8STR ALEMITE 47200 All 41 15K310M HEXCAPSCR M30X100 CLS 10 9 Z All 42 15U600 FLTWASH 1 1 4 HARD ASTM F436 All 43 20C007G THDLOCKSEAL LCT24231 RMUBL50CC All 44 15K253H HEXCAPSCR M24 3 0X40 8 8 ZIN...

Страница 69: ...il B Bearing seal coil C Compressed air to the pressure regulator D Compressed air from the bearing seal coil E Compressed air to the bearing F Compressed air to the bearing pressure switch Air Injection Components 1 of 2 BPWHUI01 2021242 BPWHUI01 0000349602 A 4 6 7 21 11 04 AM Released 65 ...

Страница 70: ...em Part Number Description Nomenclature Comments Reference Assemblies A AIR58003 AIR INJECT ASSY BNG HOUSE Components all 1 96J019G 1 4 FILTERREG 0 60PSI all 2 30N095 PRESSGAUGE 1 8 BACKCN 0 15PSI WIKA 50104951 SERIES 111 12 2 all 3 51V015 TEE 1 4 FGDBRASS 101T7 444 all 4 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 5 53A031B BODY EL90MALE 25X1 8 269C 42B all 6 53A059A NUT 1 4 BR HOLYOKE AND 61A 4...

Страница 71: ...2 Suspension Assemblies 2 2 67 ...

Страница 72: ...R CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Suspension Components BMP180037 2021134A MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125J7 MWF125Z7 MWF125C7 MWF125Y7 Suspension Front View 1 2 1 2 4 3 3 4 4 3 1 2 Front Shocks 68 ...

Страница 73: ... item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Suspension all 4 60BS6832 SHOCK ABSORBR GABRIEL 65488440X all 2 60B133 MM SPRG 5X1X7 FIRESTONE W223580064 all 3 27A969 CABLE ASSY SAVA 205801 B MWF125 COMPONENTS A 1 60B136 MM SPRG 4 5X2X6 F W223580178 B 1 60B134 MM SPRG 4 5X1X7 F W223580091 A MWF100 REFERENCE ASSEMBLIES Front View 4 4 BMP180037 202...

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Страница 75: ...2 Tilt Assemblies 2 3 71 ...

Страница 76: ...A Tilt Components MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 Figure 1 Air Bag Proximity Switches PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Tilt Air Bag 1 Proximity Switch 8 A A 1 2 Alternate Location Proximity 8 Switch 72 ...

Страница 77: ... Figure 2 Air Bag Proximity Switches Tilt Cradles Stops and Guides Tilt Stops 4 Places Tilt Guide 2 Places 4 5 6 3 7 Front Tilt Cradle Pivot Proximity Switch 8 View A A MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 BMP180038 2021295A 73 ...

Страница 78: ...CORPORATION Page 3 4 Tilt Components 15 16 17 Typical MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 BMP180038 2021295A Typical 21 22 23 24 Front Pivots Front Pivot Ball Bushing Rear Supports 9 14 Lubrication point Figure 3 Front Pivot Ball Bushings Rear Supports 74 ...

Страница 79: ...PAR 6X3X1 5 MWF100C7 all 5 15K207M LOCKNUT M10 ZINC all 6 15U266M FLTWSHR D10 ZINC all 7 X2 22028 MACH TLT GUIDE STP BLCK 4840F COMPONENTS all 12 98CX773556 TONGUE WASH D50 CSM all 10 98MW23725W WELDMENT BEARING SUPPORT MWF125C all 11 54A732 BALLBUSH 2 AURORA HCOM 32 all 13 98CX773120 BEARING LOCK NUT M50X1 5 CSM all 8 09RPS12AAS PROXSW QD CONN 12M NO AC SHLD MICROFAST all 9 98MW23623 BEARING BLOC...

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Страница 81: ...2 Door Assemblies 2 4 77 ...

Страница 82: ...21305A Manual Door MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 View B B MWF100Y7 Shown View A A PELLERIN MILNOR CORPORATION 7 2 Latch See BPWG4D02 Figure 1 Installation Manual Door 3 4 6 1 5 Door Open Latch See BPWD6D02 78 ...

Страница 83: ...ition impression should be centered on the door gasket and a continuous circle 4 Adjust the position of the whole door For left right adjustments slightly loosen the bolts shown circled above and adjust door with a rubber or leather mallet For vertical adjustment slightly loosen hinge bolts and adjust door 6 When the door is centered adjust the door striker to match the door It should have the sam...

Страница 84: ...osition Figure 4 Door Components C Page 3 5 PELLERIN MILNOR CORPORATION Hinge vertical adjustment Door striker B B 10 Manual Door MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 BMP180039 2021305A 80 ...

Страница 85: ... 8 11 Door Latch See Detail D 12 10 9 13 13 Bearings Bearings Figure 5 Door Components Page 4 5 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Manual Door MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 BMP180039 2021305A 81 ...

Страница 86: ...40F CSM all 6 98CF25159W SHIM DOOR LATCH STRIKER 4840F CSM all 2 09RM01212S CAPSW 12 180DEG ROLLER SILVER all 4 98CF25026E DOOR MTG RING GASKET 1 8 4840F CSM all 7 98CX489258 RUBBER BUMPER FOOT GUARD 4840F CSM all 1 98CMCR4819 DOOR LOCK SWITCH ASSY 4840F CSM all 13 98CMCR4820 DOOR HINGE BEARING 4840F CSM all 10 98CF25013A DOOR GLASS 4840F CSM all 8 98CF25085A DOOR GASKET 4840F CSM all 9 98CF25083 ...

Страница 87: ...lumn The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 RETAINER RING all 2 02 15297 STRIKER all 3 02 15298 CYLINDER all 4 02 15836 SPRING all 5 15H090 PIN all 6 60C122 O RING 1 X1 8 all 7 60C128 O RING 1 3 8X1 8 Door Latch 1 of 1 BPWG4D02...

Страница 88: ...e shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 10 020 DOORLATCH ASSY SMALL Components all 1 02 10188 CYLINDER DOORLATCH OUR MATL all 2 02 10222 SPRING DOOR LATCH BALCOM all 3 02 10221 RETAINER DOORLATCH SPRING all 4 Y2 10314 PLUNGER DOOR INTERLOCK all 5 60C112 ORING 5 8IDX3 32CS BUNA70 114 all 6 60C115 ORING 3 4IDX1 8CS BUNA70 210 ...

Страница 89: ...2 Water Steam Drain 2 5 85 ...

Страница 90: ...th one valve J Keep this component clean Refer to the related section in the Maintenance Guide K Keep this component set to the correct pressure Refer to the related section in the Maintenance Guide L Five instances Legend PELLERIN MILNOR CORPORATION Figure 1 Water and Steam Schematic and Components BMP180047 2021134A Water and Steam Schematic and Components MWF100J7 MWF100Z7 MWF100C7 MWF100Y7 MWF...

Страница 91: ...VALVE A 10A 98CF06500B DUMP VALVE ASSY 4840F CSM all 6 98CX820820 PRESSURE REGULATOR 3 4 28PSI all 7 96M001 1 2X3 8 RELIEF VALVE SET31 all 8 98CX902450 PRESSGAUGE R1 4 0 28PSI B 10B 98MW3604 PNEUMATIC DRAIN VALVE WMF A REFERENCE MWF100C7 Y7 all 3 X6 20247A 3 4 NPT 5 SPARGER MACH MWF125C7 Y7 MWF125C7 Y7 all 1 98CX820631 STEAM STRAINER 1 1 4 CSM all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 4 96D...

Страница 92: ... 1 1 A B C Water Inlet Components and Installation MWF100J7 MWF100Z7 MWF100C7 MWF100Y7 MWF125J7 MWF125Z7 MWF125C7 MWF125Y7 A Hot water line B Cold water line D Hose is braided for tilt models and corrugated for non tilt models See parts list C Hot water line for the chemical supply Legend 5 D BMP180040 2021134A 88 ...

Страница 93: ...m Part Number Description Comments Used In Find the correct assembly first then find the needed components The item letters A B C etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Water Inlet Components and Installation B Cold wate...

Страница 94: ...dentify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List COMPONENTS B REFERENCE MWF125C7 Y7 A REFERENCE MWF100C7 Y7 all 3 98MW800419 STEAM HOSE BRAIDED MWF100 all 1 98CX820631 STEAM STRAINER 1 1 4 CSM all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 6 X6 20247A 3 4 NPT 5 SPARGER MACH all 4 02 11369D GASKET...

Страница 95: ... PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP180042 2021134A Drain Valve to Bottom 2 A 1 2 3 4 5 6 MWF63C Y MWF77C Y MWF100C Y MWF125C 7 Standard MWF63J Z MWF77J Z MWF100J Z MWF125J Z Optional 91 ...

Страница 96: ...signed to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 COMPONENTS all 2 02 15026 GASKET 7 SQ 4 FLGDUMP VALVE all 1 A14 06500 DUMP VALVE ASSY 4 NPT SS all 3 15K100MS HEXSCR M10X30 SS all 4 15U275MS LOCKWASH D10 SS all 5 24G030N ROLLED WASH 379ID NYLTITE 37W all 6 15G206MS HEXNUT M10 SS BMP180042 2021134A Drain Valve to Bottom MWF63C Y MWF77C Y...

Страница 97: ...2 Chemical Supply Assemblies 2 6 93 ...

Страница 98: ...MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 1 Soap Chute Components and Installation BMP180044 2021134A Soap Chute MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 1 3 4 6 5 2 3 5 4 6 94 ...

Страница 99: ...ssigned to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 1 98CX820631 STEAM STRAINER 1 1 4 CSM COMPONENTS all 2 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 4 02 11369D GASKET STEAM FLANGE MTG DYE all 5 W2 11365 STEAM PIPE FLANGE WLMT all 6 X6 20247A 3 4 NPT 5 SPARGER MACH all 3 98MW800419 STEAM HOSE BRAIDED MWF100 BMP180044 2021134A Soap Ch...

Страница 100: ...PELLERIN MILNOR CORPORATION Figure 1 Peristaltic Chemical Inlets and Installation BMP180045 2021134A Peristaltic Chemical Inlets MWF100C7 MWF100Y7 MWF100J7 MWF100Z7 MWF125C7 MWF125Y7 MWF125J7 MWF125Z7 Page 1 2 1 4 3 2 6 5 6 4 5 96 ...

Страница 101: ...to components relate the parts list to the illustration Parts List PELLERIN MILNOR CORPORATION Page 2 2 all 4 02 03589O MOLDED LIQ SUPPLY MANFOLD 10 all 1 96TDC2AA71 1 2 N C2WY240V50 60C VLV all 2 98CX851324 HOSE CLAMP D13 CSM COMPONENTS all 3 98CX873160 FLEXIBLE HOSE ID13XOD20X44M all 5 98CX851341 HOSE CLAMP 2 1 4 CSM all 6 98CX910816 FLEXIBLE HOSE ID25XOD34X44M BMP180045 2021134A Peristaltic Che...

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Страница 103: ...2 Pneumatic Assemblies 2 7 99 ...

Страница 104: ...Page 1 3 PELLERIN MILNOR CORPORATION Figure 2 Enlarged View A PELLERIN MILNOR CORPORATION BMP180046 2021295A Pneumatic Schematic MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 Figure 1 Schematic Key A B C 100 ...

Страница 105: ...Figure 4 Enlarged View C Page 2 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Figure 3 Enlarged View B BMP180046 2021295A Pneumatic Schematic MWF100C7 MWF100Y7 MWF125C7 MWF125Y7 101 ...

Страница 106: ... List PELLERIN MILNOR CORPORATION Page 3 3 COMPONENTS all 2 96R302B71 1 8 AIRPILOT 3W NO 240V50 60 all 3 98CX880511 CSM AIR REGULATOR G1 4 W O GAGE all 1 96R301B71 1 8 AIRPILOT 3W NC 240V50 60 all 6 96N0012P DBL REM VLV 3 8 4 WAY CTR OFF all 4 98CX880511B PRESS GAGE 0 150PSI 1 8BSP CSM all 5 98CX880511D PRESS GAGE 0 60PSI 1 8BSP CSM all 9 96N005 3WAY AIROP CONT VLV CLIPP MJV3 all 7 09N082A PRESSW ...

Страница 107: ...2 Control and Sensing Assemblies 2 8 103 ...

Страница 108: ...fy which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List B 3 27A047A HOSE CLAMP 5 16 NOMINIAL MIN 256 MFG 5700149 A REFERENCE E P Plus MODELS MWF125J7 C7 MWF77J7 C7 MWF100J7 C7 B REFERENCE MilTouch MODELS MWF125Z7 Y7 MWF77Z7 Y7 MWF100Z7 Y7 COMPONENTS all 1 30R0043PB TEMPERATURE PROBE ASSY BRASS A 2 60E004NT TUB...

Страница 109: ...Reference 3 105 ...

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Страница 111: ...3 Dimensional Drawings 3 1 107 ...

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