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Troubleshooting Basket Speed Errors on Single-motor Washer-extractors

PELLERIN MILNOR CORPORATION

Table 1: Model-Specific Data

Machine Model

Maximum

Frequency

Maximum

Wash RPM

Counts per RPM

(C/RPM)

Offset (D)

30022F_W

30022X_W

155

40

36030F_S

186

36030F_W

205

43

42026V_W

155

42032F_S

178

42032F_W

195

40

5

48040F_W

38

6

68036F_N

170

32

7

15

Important: Values shown are subject to change without notice. Contact Milnor
Customer Service for verification.

Note 1: 

The counts and offset values are configurable in controller software WUWESME, used in single-

motor E-style and divided cylinder washer-extractors. Contact your dealer or the Milnor service department
for assistance with these machines.

Display or Action

Explanation

10:38 F0005S03 02:37

0195 RPM=A029/

D030

The rightmost number of the bottom line indicates the desired

(programmed) basket speed for this step. This value matches the

value programmed in the wash formula.

10:38 F0005S03 02:37

0195 RPM=

A029

/D030

The middle number of the bottom line indicates the current

calculated basket speed. Input/output board #1 determines the

time between each main pulley spoke passing the photoeye and

reports this data to the processor board at each communication

cycle, which is usually more often than once per second. The

processor board filters the raw data from the input/output board

and displays the most recent valid value.

Tip:

Large variations in the achieved RPM value are possible early in extract steps because the valid

range includes values from 0 RPMs to the maximum extract RPM of the machine. These

variations have no effect on how the machine operates because of the frequency with which new

data is reported.

4.

Verify Output Voltage of D-to-A Board

If the microprocessor is displaying the correct calculated digital value, the next step is to verify

that the digital-to-analog board is putting out the appropriate signal voltage.
1. Calculate the voltage of the signal that the D-to-A board should deliver to the inverter:

V

d

 = C

d

 / 409.5

Where:
V

d

 = Desired voltage

C

d

 = Desired counts per RPM

For example, assume the machine is configured as a 48040F_W and the desired wash speed

is 24 RPMs.
a. From Table 1, we see that this machine model makes six counts per revolution and has an

offset of 15.

Содержание BICWUT01

Страница 1: ...0050118 Access Date 20050118 Depth detail Applicability CWU Language Code ENG01 Purpose publication Format 1colA Document Troubleshooting Basket Speed Errors on Single motor Washer extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ......

Страница 3: ... digital signal from the processor board to an analog voltage of 0 to 10 volts and sends it to the inverter The speed at which the inverter drives the motor is directly related to the voltage output of the D to A board 5 The inverter interprets the voltage from the D to A board and adjusts the voltage and frequency of the motor supply to drive the motor at a different speed 6 The motor speed chang...

Страница 4: ... desired speed C Contact Milnor for updated software 5 Section 4 Does D to A output voltage at D to A board match desired speed D Replace D to A board 6 Section 4 Does D to A voltage at inverter match desired speed E Check wiring from D to A board to inverter 7 Section 5 1 Does inverter output frequency match input voltage F Review inverter parameters and contact Milnor Customer Service 8 Section ...

Страница 5: ...rompt for the desired wash formula number or c press Cancel Escape to return to Program Menu item 0 Display or Action Explanation ADD CHANGE FORMULA 00 This display prompts for the number of the formula in which the error occurs If the error appears in several formulas only one needs to be verified 0 1 Enter the formula number An incorrect formula number can be changed at the next display ADD CHAN...

Страница 6: ...ers are incorrect the inverter will not work as expected The procedure for verifying the inverter parameters varies among inverters but is described in detail in the documentation provided by the inverter manufacturer Replacement manuals for several inverter models are available at http www drives com Inverter constants for specific inverters and Milnor machine models are available in the Customer...

Страница 7: ...to fill with cold water C 1 to a low level LL 04 5 Program no chemical injection CC 00 6 Program the speed in RPMs e g RPM 018 that is used in the erroneous production formula 7 Program the basket On time to 20 seconds XXX 020 and the basket Off time to 3 seconds YYY 003 8 End the formula E 0 Use the formula created in Supplement 1 or a similar formula to evaluate other possible sources of the pro...

Страница 8: ...t calculated basket speed Input output board 1 determines the time between each main pulley spoke passing the photoeye and reports this data to the processor board at each communication cycle which is usually more often than once per second The processor board filters the raw data from the input output board and displays the most recent valid value Tip Large variations in the achieved RPM value ar...

Страница 9: ...inals FV and FC on the inverter shown in Figure 2 should match this number You may see a small voltage drop from the D to A board to the inverter Figure 2 Measuring Control Voltage at D to A Board and Inverter Digital to Analog Board Legend A MTA 43 Pin 3 B MTA 43 Pin 8 C Inverter terminal A1 D Inverter terminal AC E Inverter terminal FV F Inverter terminal FC Inverter Analog Terminals for Yaskawa...

Страница 10: ...similar to one of the illustrations in Figure 3 Figure 3 Typical Inverter Run Displays Yaskawa GPD 506 Model Yaskawa F7 Model Legend A Desired frequency B Actual frequency C Actual amps The specific procedure for viewing the inverter operating parameters varies among inverter models For Yaskawa F7 models the actual and desired frequencies and the actual amperage are visible on the normal operating...

Страница 11: ...PELLERIN MILNOR CORPORATION 6 Testing the Motor If the procedures described earlier in this document do not eliminate the error have the motor tested by a reputable facility End of BICWUT01 ...

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