Milnor BICWUT01 Скачать руководство пользователя страница 7

PELLERIN MILNOR CORPORATION

to increase the basket speed by two RPMs or decrease the speed by one RPM at each

adjustment. These adjustments are made three seconds before the end of the programmed

basket On time

 (programming decision 

XXX

). Because the speed is adjusted only one time per

On time

 period, formulas programmed with 

On times

 near the maximum may require several

minutes to achieve the programmed speed.

To give the machine sufficient time to achieve a steady speed state and to maintain that speed

during troubleshooting, it is often a good idea to program a special test formula. To

troubleshoot a speed error in a bath step, the test formula should contain a bath of moderate to

long duration with relatively brief 

basket On

 and 

Off times

.

1. For step 01, set the 

Type of Step

 to a 

Wash

 with basket rotation (

T = 1

 or 

2

).

2. Set the 

Step Time

 to about 10 minutes (

MMQ = 100

).

3. Do not set a temperature (

FFF

 or 

CCC = 000

).

4. Program the machine to fill with cold water (

C = 1

) to a low level (

LL = 04

).

5. Program no chemical injection (

CC = 00

).

6. Program the speed in RPMs (e.g., 

RPM = 018

) that is used in the erroneous production

formula.

7. Program the basket 

On time

 to 20 seconds (

XXX = 020

) and the basket 

Off time

 to 3

seconds (

YYY = 003

).

8. End the formula (

E = 0

).

Use the formula created in Supplement 1 or a similar formula to evaluate other possible sources

of the problem.

Display or Action

Explanation

 

6

With a step running in which the problem occurs, press this key

to view the speed diagnostics data. Press this key a second time

to close the speed diagnostics and display the normal run data.

10:38 F0005S03 02:37

0195

 RPM=A029/D030

The top line of the speed diagnostics display is the same as when

the formula is running normally. All speed diagnostics are

contained on the second line.

The leftmost number is the calculated digital 

counts

 value. You

can determine the initial digital count for the programmed basket

speed from Table 1 and the equation below:

C

d

 = [RPM

d

 * (C/RPM)] + D

Where:
C

d

 = Desired digital counts value

RPM

d

 = Desired basket speed in revolutions per minute

C/RPM = Counts per RPM
D = Offset value

Содержание BICWUT01

Страница 1: ...0050118 Access Date 20050118 Depth detail Applicability CWU Language Code ENG01 Purpose publication Format 1colA Document Troubleshooting Basket Speed Errors on Single motor Washer extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ......

Страница 3: ... digital signal from the processor board to an analog voltage of 0 to 10 volts and sends it to the inverter The speed at which the inverter drives the motor is directly related to the voltage output of the D to A board 5 The inverter interprets the voltage from the D to A board and adjusts the voltage and frequency of the motor supply to drive the motor at a different speed 6 The motor speed chang...

Страница 4: ... desired speed C Contact Milnor for updated software 5 Section 4 Does D to A output voltage at D to A board match desired speed D Replace D to A board 6 Section 4 Does D to A voltage at inverter match desired speed E Check wiring from D to A board to inverter 7 Section 5 1 Does inverter output frequency match input voltage F Review inverter parameters and contact Milnor Customer Service 8 Section ...

Страница 5: ...rompt for the desired wash formula number or c press Cancel Escape to return to Program Menu item 0 Display or Action Explanation ADD CHANGE FORMULA 00 This display prompts for the number of the formula in which the error occurs If the error appears in several formulas only one needs to be verified 0 1 Enter the formula number An incorrect formula number can be changed at the next display ADD CHAN...

Страница 6: ...ers are incorrect the inverter will not work as expected The procedure for verifying the inverter parameters varies among inverters but is described in detail in the documentation provided by the inverter manufacturer Replacement manuals for several inverter models are available at http www drives com Inverter constants for specific inverters and Milnor machine models are available in the Customer...

Страница 7: ...to fill with cold water C 1 to a low level LL 04 5 Program no chemical injection CC 00 6 Program the speed in RPMs e g RPM 018 that is used in the erroneous production formula 7 Program the basket On time to 20 seconds XXX 020 and the basket Off time to 3 seconds YYY 003 8 End the formula E 0 Use the formula created in Supplement 1 or a similar formula to evaluate other possible sources of the pro...

Страница 8: ...t calculated basket speed Input output board 1 determines the time between each main pulley spoke passing the photoeye and reports this data to the processor board at each communication cycle which is usually more often than once per second The processor board filters the raw data from the input output board and displays the most recent valid value Tip Large variations in the achieved RPM value ar...

Страница 9: ...inals FV and FC on the inverter shown in Figure 2 should match this number You may see a small voltage drop from the D to A board to the inverter Figure 2 Measuring Control Voltage at D to A Board and Inverter Digital to Analog Board Legend A MTA 43 Pin 3 B MTA 43 Pin 8 C Inverter terminal A1 D Inverter terminal AC E Inverter terminal FV F Inverter terminal FC Inverter Analog Terminals for Yaskawa...

Страница 10: ...similar to one of the illustrations in Figure 3 Figure 3 Typical Inverter Run Displays Yaskawa GPD 506 Model Yaskawa F7 Model Legend A Desired frequency B Actual frequency C Actual amps The specific procedure for viewing the inverter operating parameters varies among inverter models For Yaskawa F7 models the actual and desired frequencies and the actual amperage are visible on the normal operating...

Страница 11: ...PELLERIN MILNOR CORPORATION 6 Testing the Motor If the procedures described earlier in this document do not eliminate the error have the motor tested by a reputable facility End of BICWUT01 ...

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