Milnor BICWUT01 Скачать руководство пользователя страница 6

Troubleshooting Basket Speed Errors on Single-motor Washer-extractors

PELLERIN MILNOR CORPORATION

Display or Action

Explanation

F01 

T

MMQFFFHC3WLL  S

S01 

2

050150133110  0

The first page of step decisions includes the type and duration of

the step, the desired temperature, water valves, fill action, bath

level, and steam code.

 

u

Press 

u

 several times to advance to the second page of

decisions.

F01 CCNNWSSS*

RPM

DRC

S01 000000000

-

3

0

000

The second page of step decisions includes the prompt for the

desired basket speed. If the value shown here is not the desired

value, change it. The complete procedure for programming a

wash formula is described in the reference manual for your

machine.

2.

Verify Inverter Parameters

The machine processor board adjusts the speed of the motor by communicating with the inverter.

The inverter contains several values, called 

constants

 or 

parameters

, that control how the inverter

interprets signals from the machine processor. These parameters were programmed into original

equipment inverters at the Milnor factory before the machine was shipped, but replacement

inverters must be programmed with the correct constants for machine type, inverter type, and

voltage. If these parameters are incorrect, the inverter will not work as expected.

The procedure for verifying the inverter parameters varies among inverters, but is described in

detail in the documentation provided by the inverter manufacturer. Replacement manuals for

several inverter models are available at 

http://www.drives.com

.

Inverter constants for specific inverters and Milnor machine models are available in the 

Customer

Service

 area of 

http://www.milnor.com

.

3.

Verify Digital Value of Programmed Speed

If the desired value is correctly programmed, view the speed diagnostics to verify that the

machine controller is commanding the programmed speed. The machine must be running a step

in which the speed is wrong.

Supplement 1

Creating a Test Formula

When a wash step begins, the beginning value sent to the inverter is calculated according to this

equation:

V

0

 = [RPM

d

 * (C/RPM)] + D

Where:
V

0

 = beginning value sent to inverter

RPM

d

 = Desired basket speed in RPMs

C/RPM = Counts per RPM
D = Offset

If all motors, inverters, and digital-to-analog boards could be manufactured to exactly the same

specifications, adjustment of the basket speed would not be necessary. However, manufacturing

tolerances allow minor variances in these components, so a feedback system is used to monitor

the basket speed and make adjustments to achieve the desired value.

If a speed adjustment is required during a wash step, the machine controller signals the inverter

Содержание BICWUT01

Страница 1: ...0050118 Access Date 20050118 Depth detail Applicability CWU Language Code ENG01 Purpose publication Format 1colA Document Troubleshooting Basket Speed Errors on Single motor Washer extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ......

Страница 3: ... digital signal from the processor board to an analog voltage of 0 to 10 volts and sends it to the inverter The speed at which the inverter drives the motor is directly related to the voltage output of the D to A board 5 The inverter interprets the voltage from the D to A board and adjusts the voltage and frequency of the motor supply to drive the motor at a different speed 6 The motor speed chang...

Страница 4: ... desired speed C Contact Milnor for updated software 5 Section 4 Does D to A output voltage at D to A board match desired speed D Replace D to A board 6 Section 4 Does D to A voltage at inverter match desired speed E Check wiring from D to A board to inverter 7 Section 5 1 Does inverter output frequency match input voltage F Review inverter parameters and contact Milnor Customer Service 8 Section ...

Страница 5: ...rompt for the desired wash formula number or c press Cancel Escape to return to Program Menu item 0 Display or Action Explanation ADD CHANGE FORMULA 00 This display prompts for the number of the formula in which the error occurs If the error appears in several formulas only one needs to be verified 0 1 Enter the formula number An incorrect formula number can be changed at the next display ADD CHAN...

Страница 6: ...ers are incorrect the inverter will not work as expected The procedure for verifying the inverter parameters varies among inverters but is described in detail in the documentation provided by the inverter manufacturer Replacement manuals for several inverter models are available at http www drives com Inverter constants for specific inverters and Milnor machine models are available in the Customer...

Страница 7: ...to fill with cold water C 1 to a low level LL 04 5 Program no chemical injection CC 00 6 Program the speed in RPMs e g RPM 018 that is used in the erroneous production formula 7 Program the basket On time to 20 seconds XXX 020 and the basket Off time to 3 seconds YYY 003 8 End the formula E 0 Use the formula created in Supplement 1 or a similar formula to evaluate other possible sources of the pro...

Страница 8: ...t calculated basket speed Input output board 1 determines the time between each main pulley spoke passing the photoeye and reports this data to the processor board at each communication cycle which is usually more often than once per second The processor board filters the raw data from the input output board and displays the most recent valid value Tip Large variations in the achieved RPM value ar...

Страница 9: ...inals FV and FC on the inverter shown in Figure 2 should match this number You may see a small voltage drop from the D to A board to the inverter Figure 2 Measuring Control Voltage at D to A Board and Inverter Digital to Analog Board Legend A MTA 43 Pin 3 B MTA 43 Pin 8 C Inverter terminal A1 D Inverter terminal AC E Inverter terminal FV F Inverter terminal FC Inverter Analog Terminals for Yaskawa...

Страница 10: ...similar to one of the illustrations in Figure 3 Figure 3 Typical Inverter Run Displays Yaskawa GPD 506 Model Yaskawa F7 Model Legend A Desired frequency B Actual frequency C Actual amps The specific procedure for viewing the inverter operating parameters varies among inverter models For Yaskawa F7 models the actual and desired frequencies and the actual amperage are visible on the normal operating...

Страница 11: ...PELLERIN MILNOR CORPORATION 6 Testing the Motor If the procedures described earlier in this document do not eliminate the error have the motor tested by a reputable facility End of BICWUT01 ...

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