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Chapter 5 - Failure Modes, Detection and Prevention

Minimizing Wear and Tear

•

The effects of everyday wear and tear may be minimized by good maintenance

practice. Items high on the maintenance list include keeping the machine clean,

providing clean dry compressed air with the correct oil drip into the air stream,

and continuous application of the correct way oil through the automatic oiler.

•

Machine failure is most likely to be caused by everyday wear and tear.

•

The effects of everyday wear and tear may be minimized by good installation

practice, including a flat and stable foundation and clean input power at the

correct voltage with a good ground.

•

Please refer to Chapter 4 of this manual for installation guidelines.

•

Please refer to Chapter 6 of this manual for a periodic maintenance checklist.

Clearing Faults in Electrical Components

•

A wide variety of failure modes caused by electrical component faults are

possible for the machine. An accidental crash between tool and workpiece, even

if it does not do mechanical damage, will likely cause an axis drive fault, putting

the machine into emergency stop mode. Even without a crash, a drive fault

might be caused by machining conditions, where the machine is asked to deliver

more than its rated power for a prolonged period. The machine can operate

outside its ratings for a short period, but eventually under these conditions a drive

will overload. In these and other failure modes caused by electrical components,

cycling power is the best way to clear the fault.

•

Press the red EMERGENCY STOP button to de-energize the drives (if the

machine is not already in emergency stop mode), then turn off power to the

machine using the main switch on the door of the electrical cabinet at the rear of

the machine. Wait a minute. Turn the power to the machine back on. Wait for

the CNC software to boot up. Enable and home the machine.

•

When an electrical component needs to be replaced, follow the guidelines in this

manual describing safe maintenance practice.

Содержание SL10 Series

Страница 1: ...Instruction Handbook for SL12 Lathes Milltronics Manufacturing Company 1400 Mill Lane Waconia MN 55387 USA Phone 952 442 1410 Fax 952 442 6457 www milltronics net Rev 1 1 7 13 ...

Страница 2: ...2 ...

Страница 3: ...ty 11 Control Instructions Schematics Complete Specification Sheets 11 Tooling Specifications 12 Tool shank size SL6 10 12 Tool shank size SL12 12 Boring bar size SL6 10 12 Boring bar size SL12 12 SL12 Series Machine Layout 13 Chapter 3 Site Preparation 17 Machine Placement Considerations 17 Power And Ground Requirements 18 Connecting a Transformer 19 Autotransformer Connection Diagram 20 Air Supp...

Страница 4: ...iv ...

Страница 5: ...if equipped 36 Way Lube Maintenance 37 Tool Turret Maintenance Pragati if equipped 38 Hydraulic System Maintenance 38 Hydraulic Tailstock and chuck pressure adjustments 39 Hydraulic Chuck Pressure and Proximity Switches 39 Chapter 7 7200 CNC Operation 41 Milltronics 7200 CNC Front Panel 41 Power ON 41 Power OFF 41 Diagram of Main Screen 44 C Axis and Live Tooling Operation option 47 Chapter 8 Part...

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Страница 7: ...d If a particular operation is not documented in this or any other Milltronics manual as authorized usage for the particular equipment it should be assumed that this is an unauthorized or improper usage with potential danger and should be avoided A This machine is provided with various safety devices to protect the operator and the machine However these cannot cover all aspects of safety therefore...

Страница 8: ...ll also be familiar with the proper use of any special precautionary techniques personal protective equipment including arc flash insulating and shielding materials and insulated tools and test equipment Basic Points Of Safety 1 DANGER There are high voltage terminals on the electrical panel transformer motors junction boxes and other equipment DO NOT touch the high voltage terminals or components...

Страница 9: ...fluids 3 CAUTION Do not subject the CNC control unit the operator s panel or the electrical control panel to strong voltage fluctuations Do not change any machine parameter values without consulting Milltronics service department If it becomes necessary to change a value first check if it is safe to do so then make a note of the original value so it can be reset if necessary Do not open any doors ...

Страница 10: ...ted and not damaged Always obtain assistance when handling loads beyond your ability Do not adjust coolant nozzles while the machine is in operation Do not remove or interfere with any machine safety devices Do not wipe the work piece with a rag while the spindle is rotating or the machine is in motion Always stop the machine before removing or inspecting a tool Tools and tooling can be very sharp...

Страница 11: ...e flammable or explosive materials Never use flammable materials as cutting fluid 3 CAUTION Be sure the tool length is such that the tool will not interfere with any fixtures or other objects Perform test operations after mounting tools Safety Related To Machine Maintenance Maintenance should be performed only by qualified personnel as defined in the safety checklist on page 2 Beware that the mach...

Страница 12: ...ge before servicing them After removing power verify that the CHARGE LED indicator and 7 segment display on the spindle drive have turned OFF before servicing FAILURE TO FOLLOW THESE RULES CAN RESULT IN SERIOUS INJURY OR DEATH Neither the manufacturer nor the manufacturers representatives or dealers can assume responsibility for any mishaps damage or personal injury that may occur as a result of i...

Страница 13: ...main disconnect switch on the door of the electrical cabinet at the rear of the machine When the machine is put into emergency stop mode the servo motors and the spindle motor are de energized If the machine has a horizontal tool change platter and the platter is under the spindle emergency stop causes the platter to withdraw from underneath the spindle When there is no power to the machine the ba...

Страница 14: ...anger and Safety Precaution 9 2 Extended Material Stock Danger 9 3 Chip Auger Conveyor Hazard 9 4 Main Power Hazard and Notice 10 5 Lathe Safety Operation Instructions 10 6 Warmup and daily checks 10 7 Hydraulic Oil Maintenance Notice 10 8 Waylube maintenance 10 8 7 9 5 1 3 6 2 3 4 ...

Страница 15: ...d understand all Safety Operation and Maintenance labels affixed to the machine to ensure safety and reliability Located at headstock end near spindle through hole Located around hazard areas on models equipped with chip conveyor 9 ...

Страница 16: ...sible Important safety guidelines that must be observed All models located near operator station Perform all checks to prevent damage and ensure reliable operation Perform maintenance to prevent damage and ensure reliable operation Ensure waylube pump is operating and oil is being dispensed regularly Use only proper lubrication type 10 ...

Страница 17: ...on corrosive and non flammable coolant Avoid chlorine and sulfur which may harm the paint finish Hydraulic Fluid Tank Capacity Use Mobil DTE24 or Equivalent SL6 SL10 SL12 Gallons 10 5 10 5 18 Liters 40 40 68 Control Instructions Schematics Complete Specification Sheets Detailed instructions for programming the machine and operating it from the front panel are given in the CNC operation manual prov...

Страница 18: ...ed for your particular machine Tool shank size SL6 10 The standard 8 position turret uses 1 25mm tooling while the optional 12 position turret uses 20mm tooling Tool shank size SL12 1 1 4 x 6 32mm x 150mm 8 position Boring bar size SL6 10 The standard 8 position turret uses 1 5 38mm boring bar holders while the optional 12 position turret uses 1 25 32mm boring bar holders Boring bar size SL12 2 50...

Страница 19: ...CHAPTER 2 SPECIFICATION 13 SL12 Series Machine Layout 168 4 122 23 74 81 ...

Страница 20: ...Item Identification SL10 shown 10 7 1 2 3 4 5 6 8 9 1 Worklight 2 Tool Turret and Tailstock 3 Operator panels 4 Setup door switch 5 Waylube unit and hydraulic fluid level indicator 14 ...

Страница 21: ...re switches and gauges 6 Conveyor Chute and chip bucket option 7 Leveling bolt and pad Coolant tank with level indicator 8 Coolant pump facing rear of machine 9 Spindle chuck and parts catcher Main power disconnect switch Located at rear of machine 15 ...

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Страница 23: ...t 4 thick concrete slab free of cracks and not crossing any expansion joints Milltronics will not guarantee machine geometry unless this is adhered to 2 Ample ceiling height and clearance behind the machine to fully open the door of the electrical cabinet at the rear of the machine see machine dimensions drawing in section 2 for distance 3 Do not subject the machine to direct sunlight 4 Do not all...

Страница 24: ... our ground terminal and the main ground located at the electrical service box Also ensure that the electrical service box is tied to earth ground 4 Milltronics does not allow the use of a separate grounding rod 5 Milltronics does not allow conduit or wire raceways be used as a ground 6 If a transformer is used to step the voltage down to 220 refer to the transformer grounding procedures immediate...

Страница 25: ...ly from power 3 Always measure voltage from line to line and from line to ground before applying power to the machine electrics Do this with or without the addition of a transformer 4 With or without a transformer any power leg of the three phase incoming power to the machine should not exceed 240 VAC to ground or from leg to leg At least two of the legs when measured between the leg and chassis g...

Страница 26: ...option an autotransformer is supplied The diagram below illustrates the various input voltage selections and proper ground wire connections Always call the factory if in doubt concerning transformer connections as serious damage can result if the machine or transformers are not properly connected 20 ...

Страница 27: ...re in order to perform optimally 90 110 PSI at 10 CFM is required Adjustments Set the main air regulator to 90 PSI 21 Main air pressure gauge Adjust using knob A to 90 PSI Air pressure switch adjusted to trip at 75 PSI Weekly fill with Marvel No 085 Mobil Velocite No 10 or equivalent Water trap is self draining No need to drain manually ...

Страница 28: ... lifted using a special lifting pallet and spreader bar along with straps rated to handle the weight of the machine See Chapter 2 Notes 1 Use extreme caution whenever moving lifting equipment 2 Be sure the straps and other rigging equipment are all appropriately rated to handle the weight being lifted 3 Always keep the machine well balanced and as close to the ground as possible when moving liftin...

Страница 29: ... or adjusted for shipping purposes Qualified personnel See the safety checklist on page 2 for qualifications should install and adjust as necessary according to the photos and descriptions Locate and install the conveyor wheel assemblies in the conveyor support legs Locate the leveling bolts 1 and install on the machine Place the leveling pads 3 under the bolts Remove the various shipping hold dow...

Страница 30: ...nnel as described in chapter 1 See the safety checklist on page 2 for qualifications Place the leveling block on the tailstock ways as pictured then rough level the machine Slide the flood coolant tank under from the front of the machine Connect the chuck and tailstock foot switches to the front of the machine 24 ...

Страница 31: ...on Refer to this text while leveling the machine in the startup checklist Milltronics SL lathe products have a 0002 inch per foot specification for head stock taper In almost all cases action will be required at the time of setup to adjust the lathe into tolerance The first step in the process is to level the machine The bed should be as level as possible and should be checked for twist Check for ...

Страница 32: ...be used as well Using the taper eliminates any need for dialing in the bar so long as the mounting taper is ground concentric with the bar The tail stock should not be used when checking head stock taper If the lathe is level and taper exists the head stock can be adjusted This is done by loosening the bolts holding the head stock to the frame of the machine and using the adjuster found at the rea...

Страница 33: ...s and for Personal Protective Equipment before opening electrical cabinet or performing adjustments or diagnostic measurements while energized Only qualified personnel should attempt to take current and voltage readings or perform service See the safety checklist on page 2 for qualifications Always turn the main power off before servicing components within the electrical cabinet Always keep hands ...

Страница 34: ... 22 B Check 5 VDC Measure between and V pins on the 5 VDC power supply if present C Check 110VAC on the secondary side of the 110 Volt transformer or between terminal blocks 1 2 The AC voltage must be between 110 and 125VAC Turn the main disconnect switch to the OFF position powering down the machine Close and lock the door of the electrical cabinet Visually Check That Guards Are In Place Required...

Страница 35: ...ring the sequence outlined below the spindle will rotate If there is a tool in the spindle for mills or if there is a workpiece in the spindle for lathes make sure it is not going to hit anything when the spindle rotates For lathes the chuck guard must be down If the machine has an enclosure close the door From the main menu For lathes equipped with live tooling make sure main spindle is selected ...

Страница 36: ...hould not be operated until the emergency stop circuit is operating correctly Repeat the same tests using all emergency stop buttons including conveyor remote hand controller etc Test the enclosure safety circuit If the machine is still in emergency stop mode from the previous test then twist the red EMERGENCY STOP button clockwise to release it Press the ENABLE button to re energize the axis moto...

Страница 37: ...mponent faults are possible for the machine An accidental crash between tool and workpiece even if it does not do mechanical damage will likely cause an axis drive fault putting the machine into emergency stop mode Even without a crash a drive fault might be caused by machining conditions where the machine is asked to deliver more than its rated power for a prolonged period The machine can operate...

Страница 38: ...re modes also are possible even without a crash A careful inspection of the parts involved in a mechanical fault is the best way to assess its extent When a mechanical component needs to be replaced follow the guidelines in this manual describing safe maintenance practice Regular maintenance is a good way of detecting mechanical faults before they occur Inspection of covers belts and wear surfaces...

Страница 39: ... hazard of live power special caution should be taken with electrical repairs or electrical component replacement Electrical maintenance should only be performed by qualified personnel as described in Chapter 1 Electrical Safety Rules should be observed Maintenance Schedule Always Remove chips as necessary from the chip pan area Daily Ensure the air lubrication unit if equipped dispenses oil and t...

Страница 40: ...essary Inspect all belts for excess wear damage and proper tension Check operation of low air pressure switch if equipped Remove compressed air source from the machine and verify that a red alarm message box appears at the front panel display WARNING Arc flash and shock hazard Follow ALL requirements in NFPA 70E for safe work practices and for Personal Protective Equipment before opening electrica...

Страница 41: ...pter 4 of this manual In brief power up the machine enable the drives and start the spindle Verify that pushing the red Emergency Stop button makes the spindle brake rapidly to a stop and machine motion is halted Power up the machine enable the drives close the enclosure door and start the spindle Hold in the SETUP button and pull open the enclosure door to verify that the spindle brakes rapidly t...

Страница 42: ...urther details about lubrication type can be found in the mechanical manual Ensure the automatic water trap drain is working Adjustments Set the air regulator to 90 PSI Air pressure switch adjusted to trip at 75 PSI Main air pressure gauge Adjust using knob A to 90 PSI Weekly fill with Marvel No 085 Mobil Velocite No 10 or equivalent Water trap is self draining No need to drain manually 36 ...

Страница 43: ...oco Waytec No 68 Sunoco Sunwaylube No1180 or equivalent oil further details about this lubricant can be found in the mechanical manual Never re use old way lube Clean the intake filter screen annually Adjustment Set the timer for 7 Seconds ON and 30 Minutes OFF operation Fill here with clean oil as specified Adjustment controls 37 ...

Страница 44: ...c system See LS 200 turret manual if troubleshooting information is required Hydraulic System Maintenance Filler vent cap Drain Check oil level in the hydraulic tank weekly and top off with Mobil DTE24 or equivalent if necessary Replace the hydraulic oil annually with Mobil DTE24 or equivalent Tank capacity is 10 5 Gallons or 40 Liters 38 ...

Страница 45: ...ion Pressure adjustments Hydraulic Chuck Pressure and Proximity Switches The hydraulic pressure switches are located behind the left hinged side panel of the machine Each pressure switch is factory set to trip at 100 psi The machine will e stop if chuck pressure drops below 100 psi Adjust as necessary for the application 39 ...

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Страница 47: ... 9 10 ower ON wer switch is located on the electrical cabinet at the back of the machine When main power is switched on the power to the CNC is also applied Before switching off the main power press the E Stop button to ensure the machine is in emergency stop mode P The main po Power OFF ...

Страница 48: ...ast function on off o FLOOD COOLANT Flood coolant function on off o MIST COOLANT Mist coolant function on off o AUGER Auger or Conveyor chip removal function on off o WASHDOWN COOLANT Washdown function on off o SETUP Releases the enclosure door safety interlock Holding the switch in with the enclosure door open will allow axis jog o TOOL RESET This button is a safety interlock It prevents the spin...

Страница 49: ...n stops spindle rotation 9 EMERGENCY STOP button Disables machine motion control enable and axis waylube oiler E must be rotated to release 10 ENABLE button When pressed and released it enables axis and spindle drives All Emergency stop and limit switches mu enable 11 Alphanumeric keypads used to enter characters in MDI mode mode 12 Function keypad used to select machine functions that are shown a...

Страница 50: ...modifying the tool table the history line would say Main Parms Tool Edit 3 Active Program Active Program displays the program that you are running or verifying If you are editing a program it will show the active edit program If you are sending a file over the RS 232 it will show the program being sent 4 Current Position Current Position is the position relative to the work offset zero 5 Next Posi...

Страница 51: ...ecute a T14 without the M6 the pending tool number will be 14 The tool length 5 The tool radius 6 Plane and work offset The plane is XY G17 ZX G18 or YZ G19 The work offset shows the current work offset G54 0 G59 9 Clearance or R Plane 8 Interpolation Line 9 Feedrate The programmed feedrate and its units English feed per minute ipm Metric feed per minute mmpm English feed per revolution ipr Metric...

Страница 52: ...s color from blue to green to yellow to red as the load increases 17 Coolant Off Mist Flood or Mist Flood For complete detailed information about the 7200 control and its operation refer to the 7000 Series CNC Operation Manual 14 Spindle The program 1 Spindle override and direction The position of the s resulting rpm if th spindle encoder This line also displays whether the spindle is off or runni...

Страница 53: ...e are times during index operations that that both spindles are required to run at the same time When indexing tools the live tooling spindle runs at 300rpm Example G24 main spindle M42 gear 2 G96 S200 constant surface speed G50 S2000 M3 turn on the main spindle T0404 M6 index to tool 4 After tool 4 is active the main spindle will still be active will still be in G96 and will be in gear 2 With liv...

Страница 54: ... field to specify which spindle in G25 live tooling spindle the j tooling spindle illing Tapping Notes r is possible to drill or tap 3 different ways Main spindle drilling on the face of the part G24 G0 X0 Z1 must be on the center line of the spindle G81 Z 1 R 1 F 2 drilling in Z axis Live tooling spindle drilling on the face of the part G S300 M3 G0 X1 Z1 G81 Z 1 R Live tooling spindle on the dia...

Страница 55: ... 50 Spindl 52 Spindl 54 Headstock C a 56 Pa 58 Cut off Detector 60 X Axis 62 Z Axis 64 Tailsto 66 Guardi 70 Guarding 72 G 74 Air FRL and Parts Ca 76 sts and Drawings ulic Chuck e Transmission System e Speed Detector xis option rts Catcher option option ck ng Door uarding Electrical Box tcher Solenoid ...

Страница 56: ......

Страница 57: ...4 M16XP2 0X70L 6 E ARFC 00002 01 Fixing block 1 7 5001 A12175050 Hex socket screw 4 M12XP1 75X50L 8 5001 A12175040 Hex socket screw 2 M12XP1 75X40L 9 5001 A08125020 Hex socket screw 2 M8XP1 25X20L 10 Bracket 1 11 Hydraulic cylinder 92HT 1 M2091 12 Coolant collector 92HT 1 CM20B 13 Switch bracket 1 14 Limit switch 2 Uses CB 101 PR 66 15 5001 A05080012 Hex socket screw 4 M5XP0 8X12L 16 Sensor plate ...

Страница 58: ...Spindle Transmission System 52 ...

Страница 59: ...0x12 1 Set of 12 Y Spindle servo motor 1 U MO 132 ASKAWA 11kw AASKD 11LYA41 7 Y Spindle servo motor 1 U MO 121 ASKAWA 19kw AASKD 19LYA41 8 5 Hex socket screw 92HT 4 M 001 A16200045 16XP2 0X45L 9 Spring washer 92HT 4 M16 10 5001 A14200070 H 4 M14X L ex socket screw P2 0X70 11 5001 A10150040 H 4 M10X ex socket screw P1 5X40L 12 E ARFC 07007 01 A 2 djusting block 13 E ARFC 07001 01 Motor bracket 1 14...

Страница 60: ...Spindle Speed Detector 54 ...

Страница 61: ...L 7 E ARAK 03004 01 Shaft 1 8 B BG earing 2 6005Z 06 9 5142 A00000047 C PL snap 1 RTW 47 M 798 10 5141 A00000025 C snap 1 STW 25 11 5001 A08125045 H ex socket screw 4 M8XP1 25X45L 12 E ARFC 03001 01 A coder djusting device for en 1 13 5121 C05005017 K ey 1 5X5X17L 14 5081 B00000005 S pring washer 4 M5 15 5001 A05080015 H XP0 8X15L ex socket screw 4 M5 16 E 9653 ncoder 1 1024 count assy 17 5081 B00...

Страница 62: ...Headstock C axis option 56 ...

Страница 63: ...ck C axis option Item Part no cription Q ty ark Milltronics Des Rem 1 5001 A08125050 screw 4 M 5X50L Hex socket 8XP1 2 2 E ARFC 55001 01 HT 1 Bracket 76 92 3 5001 A12175050 et screw 2 M Hex sock 12XP1 75X50L 4 Hydraulic braking unit 1 DB 2021B 5 braking plate 1 ...

Страница 64: ...Parts Catcher option 58 ...

Страница 65: ...25025 ket screw 1 M8XP 25X25L A Hex soc 1 7 5001 A06100020 Hex socket screw 3 M6XP1 0X20L 8 E ARFC 85004 01 Fixing bracket 1 9 E ARFC 85018 01 Shaft 1 10 E ARFC 85021 01 Arm 1 11 Y type connector 1 SF40 Y 12 Hex screw 1 M4XP0 7X6L 13 5001 A06100020 Hex socket screw 4 14 E ARFC 85002 01 Fixing bracket 1 15 Bearing 2 MB2030DU 16 5001 A06100020 Hex socket screw 4 M6XP1 0X20L 17 E ARFC 85019 01 Shaft ...

Страница 66: ...Cut off Detector option 60 ...

Страница 67: ... 5001 A06100020 H 3 M ex socket screw 6XP1 0X20L 8 E ARFC 85004 01 F 1 ixing block 9 S 1 haft 10 E ARFC 85003 01 A 1 rm 11 Air cylinder 1 SF16X75SD 12 E ARCF 85017 01 Y type connector 1 13 5001 A06100020 H 4 M 20L ex socket screw 6XP1 0X 14 E ARFC 85002 01 Fixing bracket 1 15 B 2 MB2030DU earing 16 5001 A06100020 Hex socket screw 4 M XP1 0X20L 6 17 E ARFC 85006 01 S 1 haft 18 E ARFC 85014 01 S 1 w...

Страница 68: ...X Axis 62 ...

Страница 69: ... E d 1 4 ARFC 30003 01 Pa 2 Nut 2 Y M 10016 5 SF 25x1 5 2 E pa 6 ARFC 51005 01 S cer 2 2 50 x 12 M6XP1 0X25L 7 01 A06100025 He socket screw 2 E ARF i 2 8 C 51004 01 Fix ng plate 2 Bea 2 25TAC62B BG 89 9 ring 30 E ARFC 51008 01 Was 2 her 31 E ARFC 51003 01 Bearing bracket 1 32 5001 A10125040 Hex socket screw 4 M10XP1 25X40L 33 Pin 4 φ8x50L 34 E ARFC 51006 01 Spacer 1 35 Nut 1 YSF M30XP1 5 10017 36 ...

Страница 70: ...Z Axis 64 ...

Страница 71: ...nd socket screw 1 M5XP0 8X12L 6 24 E ARFC 20014 01 g plate Fixin 2 25 E ARFC 20010 01 Wiper 2 26 5001 A10150060 Hex socket screw 5 60L M10XP1 5X 27 5001 A10150060 Hex socket screw 4 60L M10XP1 5X 28 E ARFC 20001 01 Carriage 1 29 E ARFC 20011 01 Wiper 2 30 E ARFC 20014 01 Fixing plate 2 31 5001 A06100020 Hex socket screw 4 32 E ARFC 30007 01 Adjusting block 1 33 E ARFC 20005 01 Gib 1 34 E ARFC 2000...

Страница 72: ...Tailstoc 66 k Not shown Tailstock limit switch BNS0003 SW 200 ...

Страница 73: ...X16L 5 01 06100016 Hex socket screw 6 23 U 1 IS ring I 90X100X6 24 A D 1 E RFC 60012 01 riving bracket 25 6 M XP0 8X10L Hex socket screw 5 26 1 M10 Screw 27 S 1 M10 pring washer 28 A 1 E RFC 60013 01 Shaft 29 4 M XP0 8X10L Round socket screw 5 30 4 Washer 31 A C 1 E RFC 60017 01 over 32 S 1 D eal S 14X24X5 33 B 1 80B 1415 earing 34 A D 2 E RFC 60032 01 etecting ring 35 H 2 M ex screw 5XP0 8X5L 36 ...

Страница 74: ...70 5001 A05080012 Hex socket screw 4 M5XP0 8X12L 71 E ARFC 60041 01 Adjusting ring 1 72 E ARFC 60040 01 Shaft 1 73 E ARFC 60023 01 Clamping bracket 1 74 5001 A10150045 Hex socket screw 4 M10XP1 5X45L 75 O ring 2 P 38 76 E ARFC 60020 01 Clamping shaft 2 77 O ring 2 G 30 78 O ring 4 P 26 79 E ARFC 60018 01 Cover 2 80 O ring 2 P 90 81 Nut 2 YSF M35XP1 5 MPL 427 82 O ring 2 P 90 83 E ARFC 60019 01 Rea...

Страница 75: ...CHAPTER 8 PARTS LISTS AND DRAWINGS 69 ntio lly This page inte na unused ...

Страница 76: ...Guarding 70 ...

Страница 77: ...1 17 E ARFC 70026 01 Rear right guard 1 18 E ARFC 70080 01 Plate 1 19 E ARFC 70008 01 Right bracket 1 20 E ARFC 70057 01 Top bracket 1 21 E ARFC 70061 01 Top bracket 1 22 E ARFC 70023 01 Right guard 1 23 E ARFC 70025 01 Plate 1 24 E ARFC 70024 01 Door cover 1 25 E ARFC 94023 01 Z axis cable carrier L 2000 1 For length 750mm 26 E ARFC 94046 01 Fixing plate 1 27 E ARFC 94021 01 X axis cable carrier ...

Страница 78: ...Guarding Door 72 ...

Страница 79: ...liding block 4 3 E ARFC 70017 01 Bracket 1 4 E ARFC 70044 01 Front door 1 5 E ARFC 70043 01 Clamp plate 1 6 Parts cabinet 1 o n ptio 7 Revolving shaft 1 8 E ARFC 70032 01 Control panel 1 9 E ARFC 70033 01 Plate 1 10 E ARFC 70019 01 Fixing door 1 11 E ARFC 70022 01 Plate 1 12 E ARFC 70022 01 Plate 1 13 E ARFC 70021 01 Plate 1 ...

Страница 80: ...Guarding Electrical Box 74 ...

Страница 81: ... ARFC 70002 01 L 1 eft door 3 E ARFC 70006 01 B isconn 1 racket main d ect switch 4 Electrical panel 1 5 E nel 1 lectrical pa 6 E ARFC 70004 01 P 2 late 7 E ARFC 70001 01 C 1 abinet 8 E ARFC 70009 01 B 1 racket 9 E ARFC 70010 01 B 1 racket 10 E ARFC 70053 01 Cover 1 11 E ARFC 70007 01 B 1 racket 12 E ARFC 70011 01 Bracket 1 13 E ARFC 70005 01 Plate 2 ...

Страница 82: ...76 Solenoid Air FRL and Parts Catcher NU 322 Cap only NU 535 Bowl only NU 477 NU 335 ...

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Страница 84: ......

Страница 85: ...machine on leveling pads Checked By Power ran to machine Checked By Air ran to machine if required 90 to 120 psi 10 CFM Checked By Milltronics Representative Responsibility Initial or write n a if does not apply 1 Check for missing parts 2 Visually check for damage outside of machine and inside Mag Panel Inside Mag Panel Check the Tightness Of All Connections 1 Terminal block connectors 2 Check al...

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Страница 87: ...ce If using transformer refer to the transformer grounding information attached system by a copper wire equal to or grea not allow the use of a separate ground rod conduit or wire raceways to be used as a ground source In terms of machine operation and reliability nothing may be more important than the machine being bonded to a good ground source Without a transformer this wire must connect from o...

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Страница 89: ...eached check the soft 9 Check Following Error While in JOG mode move each axis at 100 ipm rapid JOG o adjustments without first consulting the mode at 50 override In DISP ERROR in setup level 3 the following error should display half as much for the Z axis as the X axis displays Make n factory 10 Check the operation of all cooling fans on the control axis and spindle drives 11 Check spindle motor ...

Страница 90: ......

Страница 91: ... M26 in and M27 out Level the machine refer to page 25 26 in the Instruction Handbook for details concerning taper adjustment 10 Move the saddle to the tailstock end of travel 11 Remove the rear access panel 12 Place a precision level length wise on the Z axis linear rails then level the machine head to tail using corner footpads 13 Place the level on a ground surface to measure check to back leve...

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Страница 93: ...lation complete Warranty activated this date Warranty period commences on the date of initial customer delivery I we have reviewed the preceding pages and concur that all startup checks have been satisfactorily performed I we accept this machine its installation and the terms of the warranty Customer Signature Print Date Milltronics Rep Print Date When this form is complete forward it to Milltroni...

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