background image

Warranty Questions?

Call
1-800-4-A-MILLER
for your local
Miller distributor.

miller_warr 6/04

Your distributor also gives
you ...

Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.

Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.

Effective January 1, 2004

(Equipment with a serial number preface of “LE” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to
its original retail purchaser that new Miller equipment sold after
the effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed.

Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that the
equipment was delivered to the original retail purchaser, or one
year after the equipment is sent to a North American distributor
or eighteen months after the equipment is sent to an
International distributor.

1.

5 Years Parts — 3 Years Labor

*

Original main power rectifiers

*

Inverters (input and output rectifiers only)

2.

3 Years — Parts and Labor

*

Transformer/Rectifier Power Sources

*

Plasma Arc Cutting Power Sources

*

Semi-Automatic and Automatic Wire Feeders

*

Inverter Power Sources (Unless Otherwise Stated)

*

Water Coolant Systems (Integrated)

*

Intellitig

*

Maxstar 150

*

Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)

3.

1 Year — Parts and Labor Unless Specified

*

DS-2 Wire Feeder

*

Motor Driven Guns (w/exception of Spoolmate
Spoolguns)

*

Process Controllers

*

Positioners and Controllers

*

Automatic Motion Devices

*

RFCS Foot Controls

*

Induction Heating Power Sources and Coolers

*

Water Coolant Systems (Non-Integrated)

*

Flowgauge and Flowmeter Regulators (No Labor)

*

HF Units

*

Grids

*

Maxstar 85, 140

*

Spot Welders

*

Load Banks

*

Arc Stud Power Sources & Arc Stud Guns

*

Racks

*

Running Gear/Trailers

*

Plasma Cutting Torches (except APT & SAF
Models)

*

Field Options
(NOTE: Field options are covered under True
Blue

 

for the remaining warranty period of the

product they are installed in, or for a minimum of
one year — whichever is greater.)

4.

6 Months — Batteries

5.

90 Days — Parts

*

MIG Guns/TIG Torches

*

Induction Heating Coils and Blankets

*

APT & SAF Model Plasma Cutting Torches

*

Remote Controls

*

Accessory Kits

*

Replacement Parts (No labor)

*

Spoolmate Spoolguns

*

Canvas Covers

Miller’s True Blue

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear. (Exception:
brushes, slip rings, and relays are covered on Bobcat,
Trailblazer, and Legend models.)

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for the
equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary
from state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may be
available, but may vary from province to province.

 

Содержание Syncrowave 350 LX 

Страница 1: ...Visit our website at www MillerWelds com Processes Description TIG GTAW Welding Stick SMAW Welding Arc Welding Power Source OM 356 188694Z June 2004 Syncrowave 350 LX R And Non CE Models...

Страница 2: ...ue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the...

Страница 3: ...Selecting A Location 13 4 2 Dimensions And Weights 14 4 3 Specifications 14 4 4 Duty Cycle And Overheating 15 4 5 Volt Ampere Curves 15 4 6 Weld Output Terminals And Selecting Cable Sizes 16 4 7 Remo...

Страница 4: ...ing Spark Gaps 37 6 4 Voltmeter Ammeter Help Displays 38 6 5 Troubleshooting 39 SECTION 7 ELECTRICAL DIAGRAM 41 SECTION 8 HIGH FREQUENCY 42 8 1 Welding Processes Requiring High Frequency 42 8 2 Incorr...

Страница 5: ...agnetic Capability Directives 89 336 92 31 EEC Standards Safety Requirements for Arc Welding Equipment part 1 EN 60974 1 1990 Arc Welding Equipment Part 1 Welding Power Sources IEC 60974 1 November 19...

Страница 6: ...Notes...

Страница 7: ...at cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power co...

Страница 8: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 9: ...ng a qualified electrician prompt ly correct any interference problem resulting from the installa tion D If notified by the FCC about interference stop using the equipmentat once D Have the installati...

Страница 10: ...e 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Su...

Страница 11: ...d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D Pour ex cuter les branchements d entr e fixer d abord l...

Страница 12: ...e des gants en cuir une chemise en tissu pais des pantalons sans revers des chaussures montantes et un masque D Avant de souder retirer tout produit combustible de ses poches tel qu un briquet au buta...

Страница 13: ...s et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de causer des interf rences D Le rayonnement haute fr quence peut causer des interf rences avec les quipements de radio navigat...

Страница 14: ...andards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de l U S Government Printing Office Super intendent of Documents P O Box 371954 Pitts...

Страница 15: ...ced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammab...

Страница 16: ...r or holder may break 1 3 2 206 345 A 2 1 3 3 Weld Cable Connection Label 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Electric shock from welding electrode or wiring can k...

Страница 17: ...OM 356 Page 11 3 4 Manufacturer s Rating Label For CE Products...

Страница 18: ...crease Of Quantity On Off Percent Direct Current Balance Control Maximum Cleaning Maximum Penetration Electrode Positive Electrode Negative Crater Time Meter Single Phase U0 Rated No Load Voltage Aver...

Страница 19: ...fting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit 3 Rating Label Use rating label to determine input power needs...

Страница 20: ...AC Balanced Rated Load Output 50 60 Hz Single Phase Amperage Range Max OCV Welding Output PFC 200V 220V 230V 400V 440V 460V 520V 575V KVA KW NEMA Class I 60 300 Amperes 32 No PFC 129 5 117 5 112 4 65...

Страница 21: ...ing fans run Wait fifteen minutes for unit to cool Reduce amperage or duty cycle be fore welding Y Exceeding duty cycle can damage unit and void war ranty 40 Duty Cycle At 350 Amperes 60 Hz Models Onl...

Страница 22: ...y spliced cables 150 3 3 2 1 1 0 2 0 3 0 3 0 sized or poorly spliced cables 200 3 2 1 1 0 2 0 3 0 4 0 4 0 250 2 1 1 0 2 0 3 0 4 0 2 2 0 2 2 0 300 1 1 0 2 0 3 0 4 0 2 2 0 2 3 0 2 3 0 350 1 0 2 0 3 0 4...

Страница 23: ...18 right hand threads 3 Cylinder Valve Open valve slightly so gas flow blows dirt from valve Close valve 4 Regulator Flow Gauge Connect regulator flow gauge to gas cylinder Connect customer supplied g...

Страница 24: ...4 4 8 8 8 8 10 Max Recommended Input Conductor Length In Feet Meters 111 34 134 41 146 45 196 60 238 72 260 79 332 101 273 83 Min Grounding Conductor Size In AWG 6 6 6 8 8 8 10 10 Reference 1996 Nati...

Страница 25: ...k input voltage available at site 1 Jumper Link Label Check label only one is on unit 2 Jumper Links Move jumper links to match input voltage Close access door or go on to Section 4 11 3 8 in Tools Ne...

Страница 26: ...put Power Con nections 2 Strain Relief Route conductors cord through strain relief and tighten screws 3 Machine Grounding Terminal 4 Green Or Green Yellow Grounding Conductor Connect green or green ye...

Страница 27: ...n 5 7 6 Ammeter See Section 5 7 7 Amperage Adjustment Control See Section 5 8 8 Output Selector Switch See Section 5 2 9 Power Switch Push Buttons Use buttons to turn unit Off and On 10 Postflow Time...

Страница 28: ...7 7 Amperage Adjustment Control See Section 5 8 8 Output Selector Switch See Section 5 2 9 Power Switch Push Buttons Use buttons to turn unit Off and On 10 Postflow Time Control See Section 5 11 11 Pr...

Страница 29: ...output cable connections NOTE Changing position of Out put Selector switch may also change Process control Current control Output control and Start Mode control settings to properly function with late...

Страница 30: ...n based upon last selection 1 1 CE Nameplate Only 5 5 Output Control 1 Output Control Y Weld output terminals are energized when power is On and Output On LED is lit Use control to select front panel...

Страница 31: ...id state output contactor does not energize until after electrode is touching workpiece This allows electrode to touch workpiece without overheating sticking or getting contaminated Application Lift A...

Страница 32: ...st amperage and preset amperage on ammeter see Section 5 7 This control may be adjusted while welding For remote amperage control front panel control setting is the maximum amperage available For exam...

Страница 33: ...gas If this condition occurs increasing the Balance control towards maximum penetration may help to restabilize the arc DIG Control AC And DC SMAW When set at 0 short circuit amper age at low arc vol...

Страница 34: ...welding stops It is important to set enough time to allow gas to flow un til after the tungsten and weld puddle has cooled down Application Postflow is required to cool tung sten and weld and to prev...

Страница 35: ...y with peak amperage 5 Pulsed Output Waveforms Example shows affect changing the Peak Time control has on the pulsed output waveform Application Pulsing refers to the alternating raising and lowering...

Страница 36: ...ime Control See Section 5 16 5 Final Current Control See Section 5 16 Ref ST 191 372 4 2 1 3 5 4 2 1 3 5 CE Nameplate Only 5 14 Sequence Selection Switch 1 Sequence Selection Switch Switch controls Of...

Страница 37: ...rol Use start control to select a starting current 3 400 amps that is differ ent from the weld current Note Start current can be used with or without a remote control Application Start current can be...

Страница 38: ...te current control 3 Final Current Control Final current is the current to which weld current has sloped down to 0 100 of current set on Amperage Adjust control Application Crater Time should be used...

Страница 39: ...Final Current Control Final current is the current to which weld current has sloped down to 0 100 of current set on Amperage Adjust control Application Start current can be used while GTAW welding to...

Страница 40: ...urrent To switch from weld current to final current press and release torch trigger within 3 4 of a second To return to weld current press and release torch trigger within 3 4 of a second again 2 Star...

Страница 41: ...n close contact with the fusion method A good example would be joining coil ends 1 2 2 1 CE Nameplate Only 5 20 Timer Cycle Counter 1 Current Control 2 Output Contactor Control To read timer cycle cou...

Страница 42: ...st Spark Gaps Replace Cracked Parts 14 Pin Cord Gas Hose Torch Cable 6 Months Blow Out Or Vacuum Inside During Heavy Service Clean Monthly OR Y Warranty is void if machine fails due to contaminates in...

Страница 43: ...not clean or dress tungsten 2 Spark Gap Normal spark gap is 0 012 in 0 305 mm If adjustment is needed proceed as follows 3 Adjustment Screws Loosen screws Place gauge of proper thickness in spark gap...

Страница 44: ...ction in the thermal protection circuitry located on the rectifier assembly of the unit If this display is shown contact a Factory Authorized Service Agent 5 Help 5 Display Indicates the rectifier ass...

Страница 45: ...connections Check position of Output Selector control see Section Figure 5 1 If using remote control check position of Amperage Adjustment control see Section 5 1 No control of weld output If using re...

Страница 46: ...OM 356 Page 40 Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Страница 47: ...OM 356 Page 41 SECTION 7 ELECTRICAL DIAGRAM SC 187 950 H Figure 7 1 Circuit Diagram...

Страница 48: ...f Direct High Frequency Radiation 1 High Frequency Source welding power source with built in HF or separate HF unit 2 Weld Cables 3 Torch 4 Work Clamp 5 Workpiece 6 Work Table Sources of Conduction of...

Страница 49: ...and Fixtures Ground water pipes every 50 ft 15 m 7 External Power or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Grounding Rod Consult the Nation...

Страница 50: ...OM 356 Page 44 SECTION 9 PARTS LIST Hardware is common and not available unless listed Figure 9 1 Main Assembly...

Страница 51: ...OM 356 Page 45 ST 802 012 N 1 9 10 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 48 43 11 13 83 82 81 80 20 84 85 86 87 88 84...

Страница 52: ...19 191 944 CAPACITOR polyp met film 10uf 250 VAC 4 16 R8 188 067 RESISTOR ww fxd 100 W 200 ohm w clips 1 17 R2 189 132 RESISTOR ASSEMBLY 1 18 R1 186 468 RESISTOR ww fxd 100W 50 ohm 1 19 HD1 168 829 T...

Страница 53: ...ACLE str dx grd 2P3W 15A 125V 1 C12 135 664 CAPACITOR cer disc 01uf 500VAC 1 56 RC2 211 911 CONN circ ms cpc 14 skt size 20 rctpt w filtering 1 PLG18 165 484 CONNECTOR SOCKETS 1 57 157 317 HOLDER HF c...

Страница 54: ...ing a component originally displaying a precautionary label the label should also be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacemen...

Страница 55: ...nd Blankets APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Co...

Страница 56: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

Отзывы: