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OM-239 982 Page 2

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use local forced ventilation at the

arc to remove welding fumes and gases. The recommended way

to determine adequate ventilation is to sample for the composition

and quantity of fumes and gases to which personnel are exposed.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

D

Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and while wearing an air-supplied

respirator. The coatings and any metals containing these elements

can give off toxic fumes if welded.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

D

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear body protection made from durable, flame

resistant mate-

rial (leather, heavy cotton, wool). Body protection includes

oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not weld on containers that have held combustibles, or on

closed containers such as tanks, drums, or pipes unless they are

properly prepared according to AWS F4.1 and AWS A6.0 (see

Safety Standards).

D

Do not weld where the atmosphere may contain flammable dust,

gas, or liquid vapors (such as gasoline).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear body protection made from durable, flame

resistant material

(leather, heavy cotton, wool). Body protection includes oil-free

clothing such as leather gloves, heavy shirt, cuffless trousers, high

shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D

Use only correct fuses or circuit breakers. Do not oversize or by-

pass them.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

FLYING METAL or DIRT can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

D

Shut off compressed gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

D

Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D

Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating

operations.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise lev-

el is high.

NOISE can damage hearing.

Compressed gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct compressed gas cylinders, regulators, hoses,

and fittings designed for the specific application; maintain them

and associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve. Do

not stand in front of or behind the regulator when opening the valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Содержание PipeWorx

Страница 1: ...982B 2014 03 Processes MIG GMAW and Pulsed MIG GMAW P Welding Description PipeWorx Remote Feeder Interface w Cable File MIG GMAW Visit our website at www MillerWelds com Flux Cored FCAW Welding Wire...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...nts 9 2 5 Principales normes de s curit 9 2 6 Informations relatives aux CEM 9 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 System Connections 11 3 3 Remote Interface Cable Connector PLG6 Infor...

Страница 4: ......

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Страница 9: ...UNIQUE MENT si le proc d de soudage le demande D Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D aut...

Страница 10: ...nts et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc D Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste laine...

Страница 11: ...ci s en bon tat D Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne D Le couvercle du d...

Страница 12: ...es de rechange recommand es par le constructeur D Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR...

Страница 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Страница 14: ...OM 239 982 Page 10...

Страница 15: ...ht 11 1 4 in 286 mm 5 1 2 lb 2 4 kg 3 2 System Connections 245 255 A Turn Off welding power source and disconnect input power 1 PipeWorx System 2 PipeWorx Feeder Remote 3 Remote Interconnect Cable Whe...

Страница 16: ...G6 Socket Socket Information 24 Volts AC Input C 24 volts AC F 24 volts AC return Connected to chassis common Completes 24 volts AC power supply circuit to remote interface Serial Communication A Isol...

Страница 17: ...G3 6 Cable Remote Pendant Connector PLG4 Align connector keyways with receptacles insert plugs and tighten locking rings Left trigger connector should mate with left trigger receptacle and right trigg...

Страница 18: ...Closure with pin 2 activates right trigger 2 Closure with pin 1 activates right trigger Sockets 3 and 4 are not used 3 6 Remote Interface Cable Connector PLG4 Information Plug PLG4 Socket Socket Infor...

Страница 19: ...splay 3 Volts Arc Length Adjust Knob 4 Right Side Controls Select Button 5 Wire Feed Speed Display 6 Wire Feed Speed Adjust Knob 7 Memory Card Indicator 8 MIG Process Type Indicator 9 Jog Button 10 Tr...

Страница 20: ...0 to 3 0 in 0 1 increments with 0 as nominal depending on the type of MIG process selection Rotating the knob clockwise increases volts arc length and counter clockwise decreases volts arc length Volt...

Страница 21: ...e volts arc length display will show the set wire length for a short time after making any desired adjustment If no further changes are made to the wire length after one second the unit will resume th...

Страница 22: ...der 14 Right Trigger Switch When the right side trigger connector from the remote cable is connected to the front of the feeder turn this switch on to activate the right side feeder Turn off switch to...

Страница 23: ...Side Active Setup Example When Using Right Side Trigger 4 1 2 3 Only illuminated controls can be changed or adjusted 1 Right Side Controls Active 2 Pulse Process Selected 3 Trigger Hold On 4 Memory Lo...

Страница 24: ...SECTION 5 MAINTENANCE AND TROUBLESHOOTING Disconnect power before maintaining 5 1 Routine Maintenance n Check Clean l Replace Every 3 Months l Unreadable Labels nl Cords nl Cracked Parts Every 6 Mont...

Страница 25: ...e Agent H11 Primary Bus Capacitor Voltage Imbalance Indicates primary power circuit is malfunctioning If this code appears on the display contact the nearest Factory Authorized Service Agent H12 Prima...

Страница 26: ...ysical switch on the memory card Unlock the memory card and try again Try a different memory card Remove card or press any button to clear error If this code continues to ap pear on the display contac...

Страница 27: ...OM 239 982 Page 23 Notes...

Страница 28: ...OM 239 982 Page 24 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Remote Feeder Interface...

Страница 29: ...OM 239 982 Page 25 239 983 A...

Страница 30: ...OM 239 982 Page 26 SECTION 7 PARTS LIST Hardware is common and not available unless listed 245 259 A 1 2 3 4 5 6 8 7 9 10 11 7 12 13 Figure 7 1 Main Assembly...

Страница 31: ...111997 Switch Rocker Spst 10A 250VAC On Off VISI Red Rock 2 6 244067 Sheild Bezel 1 7 239978 Handle Round Wire 2 8 244064 Case 1 9 239981 Eye Bolt 250 20 x 1 00 1 10 244160 Circuit Card Assy Filter 1...

Страница 32: ...Notes...

Страница 33: ...Notes...

Страница 34: ...Notes...

Страница 35: ...Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Ex...

Страница 36: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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