.
A complete Parts List is available at www.MillerWelds.com
OM-272989 Page 42
7-4. Error Messages
Message
Error
Remedy
Overtemp
−
Please wait while the
welder cools down.
Internal temperature of welder has exceeded the
maximum limit.
Wait for unit to cool down. If the fan is not running,
contact Miller Electric Mfg. Co. service department.
Shorted trigger
−
Release 4
−
pin
trigger to clear error.
MIG gun or spool gun trigger is engaged on power
up.
Release 4
−
pin trigger to clear error.
MIG gun is held during jog for more than 16 feet of
wire.
Spool gun is held during jog for more than 10 sec-
onds.
MIG gun or spool gun trigger is engaged for more
than 1 second after the arc is broken.
After an overtemp error, the MIG or spool gun trig-
ger is held after the welder has completed cooling.
MIG gun or spool gun trigger is engaged while the
process is changed to Flux Cored or a MIG
process.
MIG gun or spool gun trigger lead voltage exceeds
9 volts caused by the electrode being shorted to the
trigger lead.
Fix or replace damaged gun.
MIG gun or spool gun trigger leads are shorted to-
gether.
Shorted trigger-Release 8
−
pin
trigger to clear error.
The 8
−
pin trigger is engage on power up.
Release the 8
−
pin trigger.
The 8
−
pin trigger is engage while the process is
changed to TIG Lift
−
Arc Remote.
Shorted trigger-Release trigger to
clear error.
The 4
−
pin or 8
−
pin trigger is held during TIG preflow
for more than 10 seconds.
Release the 4
−
pin or 8
−
pin triggers.
Shorted output-First remove
short, then pull trigger to clear
error.
The welding wire came into contact with the
workpiece while jogging wire.
Remove short and pull trigger, or wait 30 seconds to
clear error.
MIG gun or spool gun contact tip came into contact
with the workpiece while welding.
The weld voltage is less than 10 volts for more than
0.2 seconds while welding.
Output rectifier is damaged.
Contact Miller Electric Mfg. Co. service department.
Control board is damaged.
Stuck electrode-Free stuck elec-
trode to clear error.
Stick welding electrode has become stuck in weld
puddle and turned output off.
Remove Stick welding electrode from workpiece
and output will turn back on after about one second.
Stuck electrode-Free tungsten to
clear error.
Tungsten electrode has become stuck in weld pud-
dle and turned output off.
Remove the tungsten from workpiece and output
will turn back on after about one second.
Tungsten has contacted workpiece for more than 5
seconds without starting an arc.
Motor error
−
Motor has drawn too
much current.
Too much pressure on pressure adjust knob.
Reduce pressure on the pressure adjust knob.
The gun liner is obstructed.
Clear obstruction or replace gun liner.
The gun contact tip is obstructed.
Clear obstruction or replace contact tip.
The welding wire is entangled.
Untangle welding wire.
The control board is damaged.
Contact Miller Electric Mfg. Co. service department.
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