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© Miller Diving All Rights Reserved     Document # 030715001

14

Remove the Valve Stem and Packing from the Manifold Body

.

WARNING: Never connect the main gas

supply hose from the diving station/umbilical
to the emergency valve.  There is no one way
valve in the emergency valve. If this mistake is
made, any break in the supply hose could pos-
sibly result in a “squeeze”.

3-E FREEFLOW MANIFOLD

DESCRIPTION:
The Freeflow Manifold serves as an adjustable on/off
valve, supplying gas to the interior of the Helmet. Open-
ing the Freeflow Handle allows breathing gas to flow
into the Helmet interior where the Freeflow Muffler di-
rects it over the Face Plate to the diver and creates an
anti-fogging action. An angular passage within the
Freeflow Manifold allows the gas to bypass the on/off
system and flow through the Demand Tube to the De-
mand Regulator, unobstructed and independent of the
on/off valve system. Gas from either the supply umbili-
cal or from an emergency gas supply follows this pas-
sage to the Demand Regulator.

MAINTENANCE AND REPLACEMENT:

Simple maintenance may be carried out on the Teflon
Packing, Washers, Valve Stem without removing Mani-
fold Body from Helmet.

1. Remove Screw, Handle, Packing Nut. Then, unscrew
Stem and Packing.

5. Replace Teflon Packing or other worn parts.

6. To reassemble, screw Stem with Washers and Pack-
ing into Manifold Body, and secure with Packing Nut
.
7. Install the Handle on the Stem. Be sure the screw en-
gages the hole in the Stem.

8. Tighten the Packing Nut so that some resistance is felt
to rotation of Handle. Do not tighten excessively, but
the Nut must be tight enough so that no gas escapes
around Valve Stem. The Freeflow Muffler may be re-
moved from the inside of Helmet, cleaned or replaced
without difficulty. If necessary to remove the Manifold
Valve Body from the Helmet, proceed as follows:

9. The Face Plate and Face Ring must be removed for
access to Manifold Valve Nut and the small set screw
located under the faceplate. See section 3-B.

10. Remove Muffler and unscrew Manifold Nut. Back
out the set screw slightly, freeing the Manifold Body.
The Manifold Body may now be removed.

11. Remove old sealant from Helmet area and Manifold
Body.

12. Wash Manifold Body in warm soapy water, rinse and
air dry.

13. Inspect Body, Threads, and Seat for wear.

14. To reassemble, install a new O-ring on body.

15. Apply an approximately 1/8 inch layer of silicone
sealant over O-ring and base of thread area.

16. Install the Body in the Helmet. Run the Manifold
Nut in snug, then tighten the set screw against the Body.
Finish tightening the Manifold Nut.

17. Install Muffler. Be sure O-ring has not popped out of
its groove.

3-F

CHECK VALVE

DESCRIPTION:

Puncture or breakage of the supply umbilical or other
surface support equipment could create a suction inside
the Helmet which could result in serious injury to the
diver. The Check Valve is used to prevent reverse flow

2. Inspect all parts for wear.

3. Wash parts in soapy water. Rinse and air dry.

4. Lubricate threads with silicone grease.

Содержание MILLER 400 DIVING HELMET

Страница 1: ...Miller Diving All Rights Reserved Document 030715001 1 MILLER DIVING EQUIPMENT INC Miller 400 Diving Helmet Maintenance Manual...

Страница 2: ...URES 9 2 E RECOMMENDED MATERIALS FOR MAINTENANCE 10 SECTION 3 DESCRIPTIONS MAINTENANCE AND REPLACEMENT 3 A HELMET SHELL 12 3 B FACE PLATE AND FACE RING 12 3 C NOSE CLEARING DEVICE 13 3 D ORAL NASAL MA...

Страница 3: ...e defective due to workmanship during the warranty period contact your nearest autho rized Miller dealer If there is no dealer in your area contact Miller Diving directly at 805 965 8538 Fax 805 966 5...

Страница 4: ...y also be used to alert against unsafe practices WARNING This word indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER This word indicates a...

Страница 5: ...se of any parts other than Miller Diving original parts may lead to equipment failure and accidents DANGER Diving in an environment that is chemically biologically or radiologically contaminated is ex...

Страница 6: ...elmet with oxygen percentages above 50 by volume may lead to fire or explosions which can result in serious injury or death All Miller Diving helmets must not be used with oxygen breathing mixtures in...

Страница 7: ...there are no provisions for adjusting the inter mediate pressure to the diver Only proven systems that allow for varying the gas supply pressure to the diver should be used for umbili cal diving 1 B...

Страница 8: ...a suitable gas supply and all valves exhausts checked for proper func tion as follows Open Free flow Valve to assure suffi cient airflow With Free flow Valve closed ascertain that the Demand Regulator...

Страница 9: ...m as the impact could force water through the exhausts Hold on to the Helmet securely with at least one hand when jumping Liberal use of Free Flow Valve will be much more com fortable to the diver in...

Страница 10: ...h a foreign object by shutting off Free Flow and very carefully attempting to breathe with the Demand System If water enters clear it out again with the Free Flow Valve If the malfunction continues th...

Страница 11: ...hed or nicks and scratches spot painted with Marine Epoxy paint Avail able at yacht or boat supply shops TEFLON TAPE Fittings with tapered pipe thread NPT are sealed leak tight with Teflon Tape BRASSO...

Страница 12: ...ice Knob 2 Pull out Nose Device Rod from inside Helmet 3 Remove the Slotted Nut and Washer 4 Pull Oral Nasal free from Nose Device Housing 5 Unscrew and remove Nose Device Housing from Helmet and Face...

Страница 13: ...h Slotted Nut and Washer 10 Replace Nose Rod inside Helmet and secure with Nose Knob 3 1 ORAL NASAL MASK DESCRIPTION The Oral Nasal is attached directly to the Demand Regu lator Inhaled gas passes fro...

Страница 14: ...on the Stem Be sure the screw en gages the hole in the Stem 8 Tighten the Packing Nut so that some resistance is felt to rotation of Handle Do not tighten excessively but the Nut must be tight enough...

Страница 15: ...is a separate component that can be removed and replaced or disassembled in place on the side block as sembly The Emergency valve control knob is not inter changeable with the defogger valve control k...

Страница 16: ...thread fittings Loose pieces of Teflon tape can interfere with the performance of helmet components and may block the diver s air supply This could lead to death through suffocation WARNING A leaking...

Страница 17: ...Handles lock the Neck Ring tight against the Neoprene Gasket with four points for an effective water tight seal The Cams are simple rugged and de signed for quick jam proof operation They are easily...

Страница 18: ...passes through the Mask to the diver The Double Spring System work together in tandem to close the valve after each inhalation preventing free flow of gas into the Hel met The Adjustment Knob changes...

Страница 19: ...all parts necessary 13 Lubricate O rings and threads lightly with silicone grease 14 To reassemble Slip Spring and Washer on shaft of Disc and Retainer Insert all three parts into Regulator Body inlet...

Страница 20: ...fit a large or small head Three adjustment holes for Screw are lo cated in the crown of Harness Body Moving the Screw and Mount Washer will change the ride angle of the Helmet on the diver s head MAIN...

Страница 21: ...s rubber material all around the outside of Neck Ring This excess must be carefully cut off flush using a razor blade Small holes or tears in Neck Seal can be repaired in the field with wetsuit glue 3...

Страница 22: ...hing the umbilical to some type of harness or clip on the diver s body Never allow the umbilical to pull on the helmet directly or the diver could suffer a neck injury 3 P FACE GUARD optional WELDING...

Страница 23: ...n from Helmet See Page 20 10 Clean and inspect Head Harness for wear See Page 20 11 Check for proper adjustment of Cams See Page 17 12 Clean and inspect Neck Ring Gasket for wear and dam age See Page...

Страница 24: ...065 Manifold Nut 4 905 027 Muffler Free flow 5 920 002 Face Plate 6 960 003 Face Ring 7 930 017 Screw 8 930 075 Nut Slotted 9 930 012 Washer 10 950 076 Nose Device Housing Order Complete see Loc 90 Fo...

Страница 25: ...104 Clip Ring 21 950 105 Exhaust Handle 22 905 133 Side Exhaust Assembly 23 945 080 Regulator Body Black 960 304 Regulator Body Polished 24 550 060 Piston 25 535 807 Spring Set 26 550 059 Spacer 27 5...

Страница 26: ...ER DIVING HARNESS The materials used in the Miller Harness lines are specially selected for their high strength corrosion resistance and longevity All stress points and joints are securely fastened wi...

Страница 27: ...very comfortable worn with or without cylinders Black or Blue Line MILLER BELL BACKPACK The Miller Bell Backpack combines the features of the bell har ness having an elevated rear hook up D ring with...

Страница 28: ...stem with Binding Posts Microphone and Two Earphones Compressed Air Mixed Gas and Saturation Diving Capability All Valve Hardware and Fasteners are Stainless Steel or Solid Brass Lightweight Approxima...

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