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OM-2232 Page 4

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

from Global Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut-

ting of Containers and Piping

, American Welding Society Standard

AWS F4.1 from Global Engineering Documents (phone:

1-877-413-5184, website: www.global.ihs.com).

National Electrical Code

, NFPA Standard 70, from National Fire Protec-

tion Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA

02269

9101 (phone: 617

770

3000, website: www.nfpa.org).

Safe Handling of Compressed Gases in Cylinders

, CGA Pamphlet P-1,

from Compressed Gas Association, 1735 Jefferson Davis Highway,

Suite 1004, Arlington, VA 22202

4102 (phone: 703

412

0900, web-

site: www.cganet.com).

Code for Safety in Welding and Cutting

, CSA Standard W117.2, from

Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone:

800

463

6727 or in Toronto 416

747

4044, website: www.csa

in-

ternational.org).

Practice For Occupational And Educational Eye And Face Protection,

ANSI Standard Z87.1, from American National Standards Institute, 11

West 42nd Street, New York, NY 10036

8002 (phone: 212

642

4900,

website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work

, NFPA Standard 51B, from National Fire Protection Association,

P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269

9101 (phone:

617

770

3000, website: www.nfpa.org).

OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,

and Part 1926, Subpart J, from U.S. Government Printing Office, Super-

intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there

are 10 Regional Offices

−−

phone for Region 5, Chicago, is

312

353

2220, website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency

Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electro-

magnetic fields. There has been and still is some concern about such

fields. However, after examining more than 500 studies spanning 17

years of research, a special blue ribbon committee of the National

Research Council concluded that: “The body of evidence, in the

committee’s judgment, has not demonstrated that exposure to power-

frequency electric and magnetic fields is a human-health hazard.”

However, studies are still going forth and evidence continues to be

examined. Until the final conclusions of the research are reached, you

may wish to minimize your exposure to electromagnetic fields when

welding or cutting.
To reduce magnetic fields in the workplace, use the following

procedures:

1. Keep cables close together by twisting or taping them.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep welding power source and cables as far away from opera-

tor as practical.

5. Connect work clamp to workpiece as close to the weld as possi-

ble.

About Pacemakers:

Pacemaker wearers consult your doctor before welding or going near

welding operations. If cleared by your doctor, then following the above

procedures is recommended.

Содержание Invision 456P

Страница 1: ...Pulsed MIG GMAW P Welding Flux Cored FCAW Welding XMT 456 CC CV Multiprocess Welding Description Invision 456P Invision 456P XMT 456 CC CV Invision 456P And XMT 456 CC CV R R 230 460 And 575 Volt Mode...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...d Output Cables 13 3 8 Remote 14 Receptacle Information 13 3 9 115 Volts AC Duplex Receptacle And Circuit Breakers 14 3 10 Electrical Service Guide 14 3 11 Selecting Input Voltage 230 460 Volt Models...

Страница 4: ......

Страница 5: ...147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input...

Страница 6: ...bustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher...

Страница 7: ...computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly...

Страница 8: ...ccupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent o...

Страница 9: ...a norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provinc...

Страница 10: ...poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur pro...

Страница 11: ...t provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 12: ...art Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 312...

Страница 13: ...A 38 Volts DC 100 Duty Cycle 565 A 43 Volts DC 60 Duty Cycle 5 600 10 38 95 50 8 0 14 27 8 0 09 24 4 0 12 21 2 0 06 24 3 0 12 19 2 0 04 19 0 0 07 While idling 3 2 Duty Cycle and Overheating Duty Cycle...

Страница 14: ...curves shown va_curve1 4 95 SA 181 561 SA 181 562 XMT 456 CC Only Invision 456P and XMT 456 CV Only 3 4 Dimensions And Weight Hole Layout Dimensions A F A 14 21 64 in 363 9 mm A B 20 3 4 in 527 1 mm...

Страница 15: ...3 Hand Cart Use cart or similar device to move unit 4 Rating Label Use rating label to determine input power needs 5 Line Disconnect Device Locate unit near correct input power supply Y Special instal...

Страница 16: ...Duty Cycle 10 100 Duty Cycle 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50...

Страница 17: ...lation 1 weld cable terminal and copper bar 3 8 Remote 14 Receptacle Information Socket Socket Information 24 VOLTS AC A 24 volts ac Protected by circuit breaker CB2 24 VOLTS AC B Contact closure to A...

Страница 18: ...tage should not exceed 10 of indicated required input voltage If actual input voltage is outside of this range output may not be available NOTE 60 Hz Three Phase Input Voltage 230 460 575 Input Ampere...

Страница 19: ...w Window Check voltage selected in unit Changing selection is only neces sary if selected value does not match available input voltage 2 Relinking Board PC6 3 Mounting Screws 4 Receptacle RC8 Connecti...

Страница 20: ...s to length ground conductor must be 26 inches 660 mm long to wrap around ground current sen sor Note that ground conductor must be insulated between strain relief and ground terminal Insert input and...

Страница 21: ...ch in Off position Unit can then be turned On and Off through the use of the remote switch 2 3 4 5 ST 180 311 C 6 1 4 2 Mode and Voltage Control For Invision 456P 1 Remote 14 Receptacle Mode Control T...

Страница 22: ...Off control see Sec tion 4 6 Source of control panel or remote for the amount of output is selected on the V A Control switch For Air Carbon Arc CAC A cutting and goug ing place switch in the Stick p...

Страница 23: ...Volts OCV Preset Amps V A 80 0 85 Actual Volts Actual Amps V A 24 5 85 V Sense Feeder Flashes OCV And Preset Blank V A 80 0 Actual Volts Actual Amps V A 24 5 250 4 6 Mode Switch Settings For XMT 456 C...

Страница 24: ...ly lift electrode An arc will form when electrode is lifted Normal open circuit voltage is not present before tungsten electrode touches workpiece only a low sensing voltage is present between electro...

Страница 25: ...onths Replace damagedor unreadable label Repair or replace cracked cables Replace cracked torch body Repair or replace cracked cables and cords 6 Months Clean and tighten weld terminals Blow out insid...

Страница 26: ...screw terminals on PC6 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in ST 801 718 ST 801 536 B 1 Y Signifi...

Страница 27: ...Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts Proceed with job inside unit Rein stall right side panel when finished Tools Needed 5 16 in R...

Страница 28: ...e unit has shut down to allow the fan to cool it see Section 3 2 Operation will continue when the unit has cooled 7 Help 6 Display Indicates that the input voltage is too low and the unit has automati...

Страница 29: ...2 No weld output meter display On Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Section 3 2 Check voltmeter ammeter Help displays Erratic or improper weld o...

Страница 30: ...OM 2232 Page 26 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Welding Power Sources 230 460 Volt Models...

Страница 31: ...OM 2232 Page 27 Ref 181 412 E...

Страница 32: ...OM 2232 Page 28 Figure 6 2 Circuit Diagram For Welding Power Sources 575 Volt Models...

Страница 33: ...OM 2232 Page 29 186 987 B...

Страница 34: ...ble unless listed 801 715 H 69 57 56 53 52 51 50 48 46 45 44 43 8 68 63 62 61 34 33 32 6 3 PC2 PC1 4 67 66 65 64 60 59 58 55 54 45 49 47 4 42 41 40 39 38 37 36 35 31 30 29 28 27 26 23 21 20 19 18 17 1...

Страница 35: ...l Number 1 217 297 Cover Receptacle Weatherproof Duplex Rcpt 1 20 179 899 Panel Rear 1 181 181 Label Warning Electric Shock 1 21 153 403 Bushing Snap In Nyl 750 Id X 1 000Mtg Hole 2 22 025 248 Stand O...

Страница 36: ...nsformer 230 460 Only 1 61 R1 2 C9 10 11 12 175 194 Resistor Capacitor 2 62 D1 4 201 531 Kit Diode Ultra Fast Recovery 4 63 179 826 Insulator Rectifier 1 64 179 902 Windtunnel Lh 1 179 276 Bushing Sna...

Страница 37: ...OM 2232 Page 33 Notes...

Страница 38: ...OM 2232 Page 34 Notes...

Страница 39: ...nd Blankets APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Co...

Страница 40: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal S...

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