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Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. 

To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.

Thank you

 and 

congratulations

 on choosing Miller. Now you can get

the job done and get it done right. We know you don’t have time to do
it any other way.

That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.

Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.

Miller is the first welding

equipment manufacturer in

the U.S.A. to be registered to

the ISO 9001 Quality System

Standard.

Working as hard as you do

 every power source from

Miller is backed by the most

hassle-free warranty in the

business.

From Miller to You

Mil_Thank 2009

09

Содержание Delta-Fab OM-2241

Страница 1: ...ebsite at www MillerWelds com OM 2241 209 815L 2011 01 Processes Description Gas Metal Arc MIG Welding Arc Welding Power Source Air Carbon Arc Cutting and Gouging Delta Fab Flux Cored FCAW Welding Fil...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...SECTION 3 INSTALLATION 11 3 1 Serial Number And Rating Label Location 11 3 2 Specifications 11 3 3 Duty Cycle And Overheating 11 3 4 Volt Ampere Curves 12 3 5 Selecting A Location 13 3 6 Tipping 13 3...

Страница 4: ...Notes...

Страница 5: ...when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC constant voltage wi...

Страница 6: ...tandards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as close to the welding area as practical to prevent weldi...

Страница 7: ...anels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels covers...

Страница 8: ...eb site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivantes...

Страница 10: ...laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer...

Страница 11: ...t rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comp...

Страница 12: ...tan ce correcte et utiliser une terre et un blindage pour r duire les interf rences ventuelles LE SOUDAGE L ARC risque de provoquer des interf rences D L nergie lectromagn tique risque de provoquer de...

Страница 13: ...r gion 5 Chicago est 312 353 2220 site Internet www osha gov U S Consumer Product Safety Commission CPSC 4330 East West Highway Bethesda MD 20814 t l phone 301 504 7923 site inter net www cpsc gov App...

Страница 14: ...OM 2241 Page 10...

Страница 15: ...res Input at Rated Load Output 60 Hz Three Phase 230 V 460 V 575 V KVA KW 375 A 35 Volts DC 100 Duty Cycle 10 45 45 69 4 34 5 2 27 5 1 6 27 5 1 61 17 5 0 46 While idling 3 3 Duty Cycle And Overheating...

Страница 16: ...s Volt ampere curves show mini mum and maximum voltage and amperage output capabilities of unit Curves of other settings fall be tween curves shown 209 811 0 10 20 30 40 50 60 0 100 200 300 400 500 60...

Страница 17: ...posite side of unit 3 Line Disconnect Device Locate unit near correct input pow er supply Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC...

Страница 18: ...a Weight 381 lb 173 kg 3 8 115 VAC Receptacle And Supplementary Protectors Ref 800 166 D Turn Off power before con necting to receptacle 1 115 V 15 A AC Receptacle RC9 Power is shared between RC9 and...

Страница 19: ...95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea...

Страница 20: ...cable terminal onto weld output terminal and secure with nut so that weld cable terminal is tight against copper bar Do not place anything between weld cable terminal and copper bar Make sure that th...

Страница 21: ...nd signal from remote control F Current feedback 1 volt per 100 amperes H Voltage feedback 1 volt per 10 arc volts 115 VOLTS AC I 115 volts 15 amperes 60 Hz AC Protected by supplementary protector CB1...

Страница 22: ...perating general purpose no intentional delay fuses are UL class K5 up to and including 60 amps and UL class H 65 amps and above 4 Conductor data in this section specifies conductor size excluding fle...

Страница 23: ...ound Current Sensor Optional Connect green or green yellow grounding conductor to welding power source groundingterminal first If unit is equipped with optional ground current sensor route groundingco...

Страница 24: ...hutdown Light Weld output studs are energized by controls on the wire feeder Turn Off power before connecting re mote device 4 1 2 SECTION 5 MAINTENANCE TROUBLESHOOTING 5 1 Routine Maintenance Disconn...

Страница 25: ...or stops Re place F1 Close and secure access door Tools Needed 3 8 in 2 1 Turn Pull Out And Replace Fuse Install Flat End Of Fuse Into Cover Turn 5 3 Short Circuit Shutdown When contact tip is shorted...

Страница 26: ...Have Factory Authorized Service Agent check control board PC1 Unit provides only maximum or mini mum weld output Have Factory Authorized Service Agent check control board PC1 Erratic or improper weld...

Страница 27: ...OM 2241 Page 23 SECTION 6 ELECTRICAL DIAGRAM 218 521 B Figure 6 1 Circuit Diagram...

Страница 28: ...Page 24 SECTION 7 PARTS LIST Hardware is common and not available unless listed 803 388 B 34 22 1 3 4 2 6 7 8 5 9 10 11 12 13 17 15 14 16 19 20 21 22 3 4 23 32 26 27 28 25 24 33 18 29 Figure 7 1 Main...

Страница 29: ...7 4 PANEL rear w components 1 20 W 160 793 CONTACTOR def prp 60A 3P 24VAC 1 21 CR4 140 750 SWITCH reed 1 22 217 136 LABEL warning electric shock 2 23 163 533 BASE 1 24 C1 221 925 CAPACITOR ASSEMBLY i...

Страница 30: ...reset 1P 15A 250VAC 2 5 RC9 604 176 RECEPTACLE str dx grd 2P3W 15A 125V 1 6 210 281 CONNECTOR CAPACITOR w leads includes 1 RC8 143 976 RCPT w SCKTS service kit 1 C3 6 13 14 097 749 CAPACITOR cer disc...

Страница 31: ...serial number required when ordering parts from your local distributor Hardware is common and not available unless listed 1 803 396 A 2 3 4 5 6 7 Figure 7 3 Rectifier Si Diode SR1 Description Part No...

Страница 32: ...s primary 1 6 217 733 LABEL warning electric shock input power EN FR 1 7 602 177 SCREW set 250 20 x 250knrlpt sch stl 2 8 124 274 BRACKET mtg fan motor 1 9 R3 097 459 RESISTOR WW fxd 375W 20 ohm 1 10...

Страница 33: ...Notes...

Страница 34: ...Notes...

Страница 35: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Страница 36: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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