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OM-404 Page 9

SECTION 2 – DEFINITIONS

2-1.

Symbol Definitions

Stop Engine

Fast

(Run, Weld/Power)

Fast/Slow
(Run/Idle)

Slow (Idle)

Start Engine

Glow Plug

Temperature

Fuel

Engine Oil

Check Injectors/

Pump

Check Valve

Clearance

Battery (Engine)

Engine

Read Operator’s

Manual

Amperes

Volts

Gas Metal Arc

Welding (GMAW)

Shielded Metal Arc

Welding (SMAW)

Gas Tungsten Arc

Welding (TIG)

Circuit Breaker

Positive

Negative

Alternating Current

(AC)

Output

Time

Hours

Seconds

Protective Earth

(Ground)

Do not switch while

welding

Welding Arc

(Electrode)

Work Connection

SECTION 3 – SPECIFICATIONS

3-1.

Weld, Power, and Engine Specifications

Welding

Mode

Weld Output

Range

Rated

Welding

Output

Maximum

Open Circuit

Voltage

Generator Power

Rating

Fuel

Capacity

Engine

CC/AC

50 – 225 A

225 A, 25 V,

100% Duty

Cycle

CC/DC

50 – 210 A

210 A, 25 V,

100% Duty

Cycle

Peak: 8.5 kW/kVA

Continuous: 8 kVA/kW,

Single-Phase,

70/35 A, 120/240 V AC,

50/60 Hz,

(while not welding)

10 gal (38 L)

Tank

Deutz/Ruggerini MD-151

Air-Cooled, Two-Cylinder,

Diesel Engine

CV/DC

17 – 28 V

200 A, 20 V,

100% Duty

Cycle

Содержание Bobcat 225D PLUS

Страница 1: ...Processes Description Non Critical TIG GTAW Welding Stick SMAW Welding MIG GMAW Welding Flux Cored FCAW Welding Engine Driven Welding Generator OM 404 175 611T April 2002 Visit our website at www Mill...

Страница 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself again...

Страница 3: ...Activating The Dry Charge Battery If Applicable 14 4 4 Connecting The Battery 15 4 5 Connecting To Weld Output Terminals 15 4 6 Selecting Weld Cable Sizes 16 SECTION 5 OPERATING WELDING GENERATOR 17...

Страница 4: ......

Страница 5: ...n not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the workpiece is required ground it directly with a separate cable Do...

Страница 6: ...uch hot engine parts or just welded parts bare handed NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is high MAGNETIC FI...

Страница 7: ...mmables Keep exhaust and exhaust pipes way from flammables EXHAUST SPARKS can cause fire Do not let engine exhaust sparks cause fire Use approved engine exhaust spark arrestor in required areas see ap...

Страница 8: ...une Rd Miami FL 33126 National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Batterymarch Park Quincy MA 02269 Safe Handling of Compressed Gases in Cylinders CGA Pamphlet...

Страница 9: ...quer une lectrocution Mettre l appareil hors tension quand on ne l utilise pas Ne pas utiliser des c bles us s endommag s de grosseur insuffisante ou mal piss s Ne pas enrouler les c bles autour du co...

Страница 10: ...pour travailler sur un moteur chaud Ne pas toucher mains nues les parties chaudes du moteur ni les pi ces r cemment soud es LE BRUIT peut affecter l ou e Le bruit des processus et des quipements peut...

Страница 11: ...nir distance les produits inflammables de l chappement LES TINCELLES L CHAPPEMENT peuvent provoquer un incendie Emp cher les tincelles d chappement du moteur de provoquer un incendie Utiliser uniqueme...

Страница 12: ...Lejeune Rd Miami FL 33126 National Electrical Code NFPA Standard 70 de la National Fire Protec tion Association Batterymarch Park Quincy MA 02269 Safe Handling of Compressed Gases in Cylinders CGA Pa...

Страница 13: ...AC Output Time h Hours s Seconds Protective Earth Ground Do not switch while welding Welding Arc Electrode Work Connection SECTION 3 SPECIFICATIONS 3 1 Weld Power and Engine Specifications Welding Mod...

Страница 14: ...perate unit where it could tip B 16 1 2 in 419 mm 4 Holes tip C 3 4 in 19 mm E D 3 1 8 in 79 mm F E 32 3 4 in 832 mm 25 F 45 1 2 in 1156 mm 25 G 13 32 in 10 mm Dia 25 25 25 Weight 564 lb 256 kg 800 42...

Страница 15: ...damage unit and void warranty 100 Duty Cycle at 225 Amperes CC AC 210 Amperes CC DC 200 Amperes CV DC 3 6 Volt Ampere Curves 166 024 A 166 025 A 166 026 A The volt ampere curve shows the minimum and m...

Страница 16: ...ator frame to vehicle frame to pre vent electric shock and static electricity hazards 1 Generator Base 2 Metal Vehicle Frame 3 Equipment Grounding Terminal 4 Grounding Cable Use 10 AWG or larger insul...

Страница 17: ...l Do not use gasoline Gaso line will damage engine Add fresh diesel fuel before starting engine the first time see mainte nance label for specifications Fill fuel tank to bottom of filler neck to allo...

Страница 18: ...ery cells Wait ten minutes and check electro lyte level If necessary add electro lyte to raise to proper level Reins tall vent caps 6 Battery Charger Read and follow all instruc tions supplied with ba...

Страница 19: ...1 458 A Ref 192 785 1 Work Weld Output Terminal 2 Electrode Weld Output Terminal Connect work cable to Work terminal Connect electrode holder cable or electrode weld cable to Electrode terminal for St...

Страница 20: ...0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2...

Страница 21: ...ne starts If the engine does not start let engine come to a complete stop before attempt ing restart Move idle lock switch to Run Idle after engine warms To stop move engine control switch to Off 4 We...

Страница 22: ...rom overload If a cir cuit breaker opens the receptacle does not work Press button to re set breaker CB1 and CB2 protect RC1 from overload If CB1 or CB2 opens RC1 and one of the 120 volt receptacles d...

Страница 23: ...en contact Factory Authorized Service Agent 5 Circuit Breaker CB2 6 Circuit Breaker CB3 CB2 protects RC2 and CB3 pro tects RC3 from overload If a circuit breaker opens the receptacle does not work Pre...

Страница 24: ...pens to disconnect the faulty equipment Check for damaged tools cords plugs etc connected to the receptacle Press button to reset receptacle and resume operation At least once a month run engine at we...

Страница 25: ...tacle shares a load with one half of 240 V receptacle 2 Plug Wired For 240 V 2 Wire Load 3 Neutral Silver Terminal 4 Load 1 Brass Terminal 5 Load 2 Brass Terminal 6 Ground Green Terminal 7 Amperes Ava...

Страница 26: ...ere conditions To be done by Factory Authorized Service Agent 8 h Wipe Up Spills Check Fluid Levels See Section 4 2 Service Air Filter 50 h Clean And Tighten Weld Terminals Service Air Filter Element...

Страница 27: ...4 Page 23 500 h Repair Or Replace Cracked Cables And Cords Clean Set Injectors Service Welding Generator Brushes And Slip Rings Service More Often In Dirty Conditions 1000 h Blow Out Or Vacuum Inside...

Страница 28: ...tructions on filter Engine RPM No Load Weld Power 3750 Idle 2000 Air Filter Service 50 hours or less see Owner s Manual Injectors MILLER 066 852 Deutz 77 644 56 Have only trained technician maintain i...

Страница 29: ...ol 1 Spark Arrestor 2 Cleanout Plug Remove plug and remove dirt covering cleanout hole 3 Exhaust Pipe Start engine and run at idle speed to blow out cleanout hole If nothing blows out of hole briefly...

Страница 30: ...at either oil fill 6 Fuel Line 7 Primary Fuel Filter Replace line if cracked or worn Install new filter Wipe up any spilled fuel 8 Secondary Fuel Filter Remove filter and install new filter element a...

Страница 31: ...Weld Power Speed Jam Nut Loosen jam nut Turn screw clock wise to decrease speed and coun terclockwise to increase speed Tighten jam nut Stop engine 2000 rpm 3750 rpm 1 4 in 8mm 3 4 2 1 Right Side Tool...

Страница 32: ...it usually indicates a more seri ous problem exists Contact a Factory Authorized Service Agent 801 458 A Ref 192 785 1 C Fuse F1 Ref 801 477 C Stop engine and disconnect battery negative cable Remove...

Страница 33: ...to electrode and workpiece Use dry properly stored electrodes for SMAW and GTAW Remove excessive coils from weld cables Tighten and clean connections both inside and outside welding generator Check a...

Страница 34: ...s between uses Clean battery terminals and posts with baking soda solution rinse with clear water Periodically recharge battery approximately every three months Have Factory Authorized Service Agent c...

Страница 35: ...OM 404 Page 31 SECTION 8 ELECTRICAL DIAGRAM SC 182 630 B Figure 8 1 Circuit Diagram For Welding Generator...

Страница 36: ...e Insulated Equipment OR 2 Be sure equipment has this symbol and or wording 3 1 9 2 Grounding Generator To Truck Or Trailer Frame S 0854 1 Generator Base 2 Metal Vehicle Frame 3 Equipment Grounding Te...

Страница 37: ...istive Load Equipmentwith a motor is a non re sistive load and requires approxi mately six times more power while starting the motor than when run ning see Section 9 8 3 Rating Data Rating shows volts...

Страница 38: ...me Equipment Rating Starting Watts Running Watts Stock Tank De Icer 1000 1000 Grain Cleaner 1 4 HP 1650 650 Portable Conveyor 1 2 HP 3400 1000 Grain Elevator 3 4 HP 4400 1400 Milk Cooler 2900 1100 Mil...

Страница 39: ...6000 1500 1 1 2 HP 8200 2200 2 HP 10500 2800 Electric Chain Saw 1 1 2 HP 12 in 1100 1100 2 HP 14 in 1100 1100 Electric Trimmer Standard 9 in 350 350 Heavy Duty 12 in 500 500 Electric Cultivator 1 3 H...

Страница 40: ...Starting Requirements Motor Start Code G H J K L M N P KVA HP 6 3 7 1 8 0 9 0 10 0 11 2 12 5 14 0 EXAMPLE Calculate the starting amperage required for a 230 V 1 4 HP motor with a motor start code of...

Страница 41: ...9 11 6 Generator Connections Connect terminals or plug of ade quate amperage capacity to cord Follow all applicable codes and safety practices Turn off or unplug all equipment connected to generator...

Страница 42: ...15 40 4800 112 34 62 19 37 11 45 5400 100 30 62 19 50 6000 87 26 50 15 Conductor size is based on maximum 2 voltage drop Cord Lengths for 240 Volt Loads If unit does not have GFCI receptacles use GFCI...

Страница 43: ...specifications section in this manual to find rated voltage and current Do not idle engine longer than necessary Piston rings seat faster if engine runs at weld power rpm and the welding generatoris...

Страница 44: ...on 3 Weld Cables Connect load bank to generator weld output terminals using proper size weld cables with correct connectors Observe correct polarity Start engine and run for several minutes Set load b...

Страница 45: ...r size weld cables with correct connec tors polarity is not important 4 Voltmeter 5 Clamp On Ammeter Connect voltmeter and ammeter as shown if not provided on generator Start engine and run for severa...

Страница 46: ...OM 404 Page 42 SECTION 11 PARTS LIST ST 801 516 K 65 Figure 11 1 Main Assembly...

Страница 47: ...elec start 1 19 142 322 BRACKET mtg fuel filter 1 20 BASE fuel filter see engine parts list 1 21 066 893 ELEMENT fuel filter 1 22 165 271 VALVE oil drain 3 8 18NPTF 1 23 172 634 FITTING adapter oil d...

Страница 48: ...Suggested Replacement Parts Model and serial number required when ordering parts from your local distributor Description Part No Dia Mkgs Item No Figure 11 2 Panel Front w Components Fig 11 1 Item 57...

Страница 49: ...27 nyl 5 24 RC1 182 954 RECEPTACLE str 3P4W 50A 125 250V 1 119 172 PLUG str 50A 125 250V 1 25 148 956 HANDLE switch 2 26 097 924 KNOB pointer 1 27 200 532 LABEL warning CSA circuit breaker 1 ST 801 5...

Страница 50: ...1 8 174 828 SCREW M 8 1 2X 45 hex hd pln 8 8 pln 4 9 189 743 ROTOR generator 1 10 181 134 FAN rotor gen 1 11 181 143 BEARING ball rdl sgl row 984 x 2 047 x 591 1 12 180 556 HOLDER brush elec 1 13 142...

Страница 51: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact...

Страница 52: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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