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OM-244 997 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING EQUIPMENT can injure.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are long enough to

extend beyond opposite side of unit.

D

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

D

Follow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94

110) when manu-

ally lifting heavy parts or equipment.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

FLYING SPARKS can injure.

D

Wear a face shield to protect eyes and face.

D

Shape tungsten electrode only on grinder with

proper guards in a safe location wearing proper

face, hand, and body protection.

D

Sparks can cause fires — keep flammables away.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can injure.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can injure.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

MOVING PARTS can injure.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

D

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

READ INSTRUCTIONS.

D

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

D

Use only genuine replacement parts from the manufacturer.

D

Perform maintenance and service according to the Owner’s

Manuals, industry standards, and national, state, and local

codes.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with

electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is

electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

Содержание ArcStation

Страница 1: ...ArcStation OM 244 997 A 2009 09 Visit our website at www MillerWelds com Place serial number or lot code sticker here...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...es aux CEM 9 SECTION 3 WELDING TABLE SAFETY PRECAUTIONS READ BEFORE USING 11 3 1 Symbol Usage 11 3 2 Welding Table Hazards 11 SECTION 4 ASSEMBLY 13 4 1 30S And 30SX Welding Table Specifications 13 4 2...

Страница 4: ......

Страница 5: ...lds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following e...

Страница 6: ...less they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to t...

Страница 7: ...panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels cover...

Страница 8: ...ther Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivante...

Страница 10: ...u laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer...

Страница 11: ...lt rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz com...

Страница 12: ...intenir soigneusement ferm s les portes et les panneaux des sources de haute fr quence maintenir les clateurs une distan ce correcte et utiliser une terre et un blindage pour r duire les interf rences...

Страница 13: ...r gion 5 Chicago est 312 353 2220 site Internet www osha gov U S Consumer Product Safety Commission CPSC 4330 East West Highway Bethesda MD 20814 t l phone 301 504 7923 site inter net www cpsc gov Ap...

Страница 14: ...OM 244 997 Page 10...

Страница 15: ...y D Before each use inspect the weld table for damage and verify it is secure and installed properly ELECTRIC SHOCK can kill Touching live electrical parts can cause fatal shocks or severe burns D Inc...

Страница 16: ......

Страница 17: ...n thick 1 or 300 607 Top X pattern 3 8 in thick 1 2 244 936 Subframe end 2 3 244 965 Foot mtg 4 4 244 949 Front Rear Rail 2 5 244 950 Tray bottom 1 6 245 618 Bracket stiffener 1 7 245 672 Cap tube sma...

Страница 18: ...Top Use four bolts DD and four washers WW Install bolts into table top ends Use four bolts CC and four washers WW Install bolts into slotted holes for the end subframes and rails 3 8 in Thick Top Use...

Страница 19: ...If the welding table has a solid top and an optional tool chest proceed to Subsection H If the welding table has an X pattern top and an optional tool chest proceed to Subsection G If the welding tab...

Страница 20: ...e that rails are pushed in as close to gether as possible Do not tighten bolts at this time Do not install dust tray at this time Proceed to Subsection I CC Tools Needed 1 hex bit 3 16 in H Installing...

Страница 21: ...t tray rails or Side View just AA for tool chest brackets AA and ZZ for dust tray rails or just AA for tool chest brackets J Installing Bottom Tray Use two people to rotate welding table It is recomme...

Страница 22: ...ghten jam nuts on feet at this time Tools Needed 1 Welding table shown with optional X pattern top and tool chest L Installing Dust Tray And Tube Caps 1 Dust Tray Install dust tray into rail slides as...

Страница 23: ...Attach work lead tab with one bolt DD to bottom side and at the rear of the top using either one of the two tapped holes Tools Needed 1 1 2 in hex bit 3 16 in EE and ZZ EE and ZZ 2 2 Top View Rear 3...

Страница 24: ...in thick 1 or 300 606 Top solid 3 8 in thick 1 or 300 607 Top X pattern 3 8 in thick 1 2 244 936 Subframe end 2 3 244 965 Foot mtg 6 4 244 935 Subframe center 1 5 244 949 Front Rear Rail 4 6 244 950 T...

Страница 25: ...eck the following instructions to be sure how tops will be positioned after assembly Use a mallet to tap tops together so they touch at the center 1 Four holes must be together in center of tops Tools...

Страница 26: ...nds Use eight bolts CC and eight washers WW Install bolts into slotted holes for the center and end subframes and rails 3 8 in Thick Top Use eight bolts CC and eight washers WW Install bolts into tabl...

Страница 27: ...n leveling feet at this time Tools Needed 1 2 2 AA and ZZ 1 2 in hex bit 3 16 in 3 Attention If the welding table has two solid tops and no optional tool chest proceed to Subsection J If the welding t...

Страница 28: ...to Subsection J If optional tool chest is being installed proceed to Subsection H Tools Needed 1 2 in hex bit 3 16 in AA and ZZ AA and ZZ AA and ZZ Side View 1 G Installing Dust tray Rails To Optiona...

Страница 29: ...in I Installing Tool Chest To Welding Table Use four bolts AA and four locknuts ZZ for dust tray rails or just four bolts AA for tool chest brackets and install tool chest assembly to the welding tab...

Страница 30: ...ubframe Tighten all bolts and locknuts Do not install dust tray at this time Tools Needed 1 2 in hex bit 3 16 in AA and ZZ EE and ZZ AA and ZZ Welding table shown with optional tool chest K Leveling T...

Страница 31: ...n and lift front of tray up Place flange on rear of tray behind angle iron support Lower front of tray until approximatelylevel Slide tray into position 2 Large Tube Cap 3 Small Tube Cap Push in a sma...

Страница 32: ...end subframes 2 Tapped Holes For Work Lead Tab 3 Work Lead Tab Attach work lead tab with one bolt DD to bottom side and at the rear of the tops using any one of the four tapped holes Tools Needed 1 1...

Страница 33: ...h the tool chest and install dust tray rails to top of tool chest Be sure that rails are pushed in as close together as possible Do not tighten bolts at this time Do not install dust tray at this time...

Страница 34: ...e tool chest and install brackets to top of tool chest Be sure that brackets are pushed in as close together as possible Raise tool chest bracket assembly into position brackets should be to inside of...

Страница 35: ...dust tray rails are on the inside of the subframe assemblies Tighten all bolts and locknuts 2 Dust Tray Install dust tray into rail slides as follows Tilt rear of tray down and lift front of tray up P...

Страница 36: ...Optional Vise Mount Install and secure vise to the vise mount using the supplied hardware Remove tube cap from end subframe tube Insert vise mount into end subframe tube and secure with supplied bolt...

Страница 37: ...vise on top of plate and mark hole locations Drill appropriate sized holes in plate for customer supplied mounting hardware When vise mount is removed to install vise place both vise mount and vise o...

Страница 38: ...e Tools Needed 1 2 7 16 in hex bit 1 3 2 5 32 3 16 in 5 7 Installing Convenience Kit Gun Holder 1 Optional Gun Holder Gun holder will mount to any hole in the subframe except the top hole If installin...

Страница 39: ...nd locknuts ZZ to secure tool tray to subframe Tools Needed hex bit 3 16 in 1 2 in 1 EE and ZZ 5 9 Installing Convenience Kit Clamp Bar 1 Optional Clamp Bar 2 Mounting Hole Selection Select the desire...

Страница 40: ...Notes...

Страница 41: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual...

Страница 42: ...Notes FILLET GROOVE WELD JOINT TYPES BUTT BUTT BUTT BUTT T JOINT T JOINT T JOINT T JOINT FLAT VERTICAL HORIZONTAL OVERHEAD WELD POSITION Ref AWS ANSI D1 1 1G 1F 2G 2F 3G 3F 4G 4F Ref 804 248 A...

Страница 43: ...and Subarc SAW Guns Induction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Sp...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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